Suzuki Baleno Manual page 509

1. Low speed sleeve & hub assembly
2. 1st gear synchronizer ring
3. Countershaft 1st gear
4. R bearing cone
A: Align key slots with keys
COUNTERSHAFT ASSEMBLY
1) For disassembly procedure, refer to Steps 1) to 8) of same item
of Sub Assembly Service in SECTION 7A.
Inspection and Reassembly
1) For inspection and reassembly procedure, refer to Steps 1) to
6) of same item of Sub Assembly Service in SECTION 7A.
2) Drive in low speed sleeve & hub assembly by using special tool
and hammer.
NOTE:
D Support shaft with special tool as illustrated left so that
retainer of bearing cone will be free from compression.
D Make sure that synchronizer ring key slots are aligned
with keys while press-fitting sleeve & hub assembly.
D Check free rotation of 1st gear after press-fitting sleeve
& hub assembly.
Special Tool
(A): 09923-78210
(B): 09913-85210
(C): 09940-54910
3) For inspection and reassembly procedure, refer to Step 8) of
same item of Sub Assembly Service in SECTION 7A.
4) Press-fit 3rd gear and spacer by using special tool and press.
NOTE:
It is recommended to press-fit spacer and 3rd gear first,
and then 4th gear later separately so that countershaft will
not be compressed excessively.
Special Tool
1. 3rd & 4th gear
(A): 09923-78210
spacer
2. 3rd gear
(D): 09913-85210
3. 2nd gear
5) Press-fit 4th gear by using the same procedure as the above.
6) Install L bearing cone by using special tool and hammer.
NOTE:
For protection of bearing cone, always support shaft with
special tool as illustrated.
Special Tool
(A): 09923-78210
1. L bearing cone
2. 4th gear
(E): 09913-80112
3. R bearing cone
MANUAL TRANSMISSION (J18 ENGINE MODEL) 7A1-11