Suzuki Baleno Manual page 785

FORWARD CLUTCH
1. Race
2. Clutch drum oil seal ring
3. Snap ring
4. Clutch flange
5. Clutch disc
1. TransmIssIon rear cover
2. Forward clutch assembly
6. Clutch plate (t=1.8 mm)
7. Clutch drum thrust washer
8. Snap ring
9. Forward clutch return
spring subassembly
PRELIMINARY CHECK
1) Measure piston stroke before disassembly.
a) Install forward clutch assembly to transmission rear cover.
b) Measure piston stroke while applying and releasing com-
pressed air (400 – 800 kPa, 4 – 8 kg/cm
through oil hole (1) using special tools.
Special Tool
(A): 09900-20606
(B): 09900-20701
Specified piston stroke: 0.76 – 1.04 mm (0.03 – 0.040 in.)
For J18 engine model, measure pack clearance while applying
and releasing compressed air (170 – 230 kPa, 1.7 – 2.3 kg/cm
25 – 32 psi) through oil hole (1) using the some special tools as
the above Step b).
Specified pack clearance: 0.34 – 0.72 mm (0.014 – 0.028 in.)
If measured piston stroke exceeds specified value, disas-
semble and inspect inner parts.
AUTOMATIC TRANSMISSION 7B1-101
10. O-ring
11. Forward clutch piston subassembly
12. Forward clutch drum subassembly
13. Needle roller thrust bearing
14. Clutch drum oil seal ring
(G16 engine model)
0.85 – 1.05 mm (0.034 – 0.041 in.)
(J18 engine model)
15. Transmission rear cover
16. Clutch plate (t=1.6 mm)
17. G16 engine
18. J18 engine
2
, 57 – 113 psi)
2
,