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M162 ENGINE MECHANICAL
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
Repair Instructions .............................................. 1B1-2
On-Vehicle Service ............................................. 1B1-2
Engine Assembly ................................................. 1B1-2
Poly V-Belt and Tensioning Device ...................... 1B1-10
Poly V-Belt ...................................................... 1B1-10
Poly V-Belt Inspection ...................................... 1B1-12
Tensioning Device ........................................... 1B1-14
Crankcase and Cylinder Head ............................. 1B1-16
Crankcase Ventilation System .......................... 1B1-16
Generator ........................................................ 1B1-18
Power Steering Pump and A/C Bracket ............ 1B1-19
Engine Mount .................................................. 1B1-22
Cylinder Head Cover ........................................ 1B1-24
Cylinder Head Front Cover ............................... 1B1-26
Cylinder Head ................................................. 1B1-28
Oil Pan ............................................................ 1B1-31
Timing Gear Case Cover .................................. 1B1-33
Crankshaft Sealing Rear Cover ........................ 1B1-35
Crankshaft Assembly ......................................... 1B1-37
Belt Pulley and Vibration Damper ..................... 1B1-37
Crankshaft Front Radial Seal ............................ 1B1-40
Crankshaft Rear Radial Seal ............................. 1B1-42
Crankshaft ....................................................... 1B1-44
Connecting Rod ............................................... 1B1-50
Piston .............................................................. 1B1-52
Piston Ring ...................................................... 1B1-55
Flywheel / Driven Plate ..................................... 1B1-57
Timing Device and Valve .................................... 1B1-60
Camshaft Adjuster ........................................... 1B1-60
Camshaft Sprocket Bolt ................................... 1B1-65
SSANGYONG Y200
SECTION 1B1
TABLE OF CONTENTS
Lubrication System ............................................. 1B1-93
Unit Repair ...................................................... 1B1-103
Specifications ................................................. 1B1-116
Special Tools and Equipment ........................ 1B1-118
Camshaft ........................................................ 1B1-66
Camshaft Timing Position ................................ 1B1-71
Valve Spring .................................................... 1B1-74
Valve Stem Seal .............................................. 1B1-78
Chain Tensioner ............................................... 1B1-79
Timing Chain ................................................... 1B1-83
Tensioning Rail ................................................ 1B1-88
Cylinder Head Guide Rail ................................. 1B1-89
Crankcase Guide Rail ...................................... 1B1-90
Crankshaft Sprocket ........................................ 1B1-91
Engine Oil Specification ................................... 1B1-93
Oil Circulation .................................................. 1B1-94
Engine Oil and Oil Filter Element ...................... 1B1-95
Oil Filter ........................................................... 1B1-97
Oil Pump ......................................................... 1B1-99
Oil Pressure Relief Valve ................................ 1B1-100
Oil Non-Return Valve ...................................... 1B1-101
Oil Dipstick Guide Tube ................................. 1B1-102
Oil Gallery in Crankcase ................................ 1B1-103
Oil Gallery in Cylinder Head ........................... 1B1-105
Core Plugs in Crankcase ................................ 1B1-108
Cylinder Bore ................................................ 1B1-110
Crankcase Mating Surface ............................. 1B1-112
Cylinder Head Mating Surface ........................ 1B1-114
Fastener Tightening Specifications ................. 1B1-116
Special Tools Table ........................................ 1B1-118
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