SSANGYONG Rexton Y200 Manual page 219

1B2-58 M161 ENGINE MECHANICAL
Tools Required
111 589 03 15 00 Holding Pin
Inspection Procedure
1. Position the NO.1 cylinder piston to ATDC 20 ° by
turning the crankshaft.
Notice: When the ATDC 20 ° mark on vibration
damper is aligned with timing gear case cover,
the intake and ex-haust cam of cylinder will make
the slope to the center and will face up. In this
way, the insert hole in NO.1 and NO.4 camshaft
bearing cap will match in line with the flange hole
YAD1B6D0 for camshaft sprocket.
2. Check the timing as below procedure;
- Check if the holding pin 111 589 03 15 00 can
be inserted into the NO.1 and NO.4 bearing cap
hole.
- At this condition, check if the ATDC 20 ° mark
on vibration damper aligns with the marker on
the timing gear case.
YAD1B6E0
Adjustment Procedure
1. Position the NO.1 cylinder to ATDC 20 ° .
2. Remove the chain tensioner.
3. Remove the exhaust camshaft sprocket.
4. Adjust the timing position with inserting the
holding pin 111 589 03 15 00 into the NO.1 and
NO.4 camshaft bearing cap hole and flange hole
while rotating the camshaft by using wrench.
5. Install the chain to the intake camshaft sprocket.
6. Install the chain to the exhaust camshaft sprocket
and tighten the bolt.
Installation Notice
Tightening Torque
The sprocket bolt is designed to be used only
once, so replace with new one.
7. Install the chain tensioner.
Installation Notice
Tightening
Torque
8. Check the camshaft timing.
1st step: 18 - 22 N•m
(13 - 16 lb-ft)
2nd step: 90° ± 5°
Screw Plug 40 N•m
(30 lb-ft)
72 - 88 N•m
Tensioner
(53 - 65 lb-ft)
Assembly
SSANGYONG Y200