SSANGYONG Rexton Y200 Manual page 113

1B1-72 M162 ENGINE MECHANICAL
Tools Required
DW 110-120 Holding Pin
Inspection
1. Position the No.1 cylinder piston to TDC (OT) by
turning the crankshaft.
Notice: When the OT mark on vibration damper is
aligned with timing gear case cover, the intake
and exhaust cam of cylinder will make the slope
to the center and will face up. In this way, the
adjustment hole of the intake and exhaust
camshaft will match in line with the cylinder head
upper end, at 3 o'clock, and 9 o'clock direction
YAD1B670
each other.
2. Check the timing as below procedure;
- Check if the camshaft adjustment hole is
positioned to 3 o'clock direction at the intake
side and to 9 o'clock direction at the exhaust
side, respectively and align with the cylinder
head mating surface.
- At this condition, check if the OT mark on
vibration damper aligns with the marker on the
timing gear case.
YAD1B0U0
Adjustment Procedure
1. Position the No.1 cylinder to BTDC 30° .
2. Remove the chain tensioner.
3. Remove the exhaust camshaft sprocket.
4. Align the intake and exhaust camshaft flange hole
with the cylinder head upper surface.
•
Intake Side : 3 o'clock direction
•
Exhaust Side : 9 o'clock direction
5. Align the holes on intake and exhaust camshaft
to the hole on cylinder head. Insert the holding
pin DW 110-120 into the hole.
6. Secure the intake and exhaust camshaft.
7. Position the piston of No.1 cylinder at TDC (OT)
by turning the crankshaft.
8. Turn the camshaft adjuster of the intake camshaft
to the left as much as possible (cam adjuster
'retarded' position).
9. Install the chain to the intake camshaft sprocket.
Notice: Timing chain must be placed on the guide
rail in gear case cover.
SSANGYONG Y200