SSANGYONG Rexton Y200 Manual page 403

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1B3-134 DIESEL ENGINE MECHANICAL
Tools Required
001 589 32 21 00 Dial Gauge
601 589 07 21 00 Measuring Device
667 589 01 21 00 Fixing Device
Setting (With Cylinder Head Installed)
1. Remove the prechamber of No. 1 cylinder.
2. Position the piston of No.1 cylinder at BTDC 10°.
YAD1BC10
3. Install the measuring device 601 589 07 21 00 into
the prechamber bore and position the dial gauge
001 589 53 21 00 with a preload of 5mm.
4. Slowly rotate the crankshaft in the direction of
engine rotation until the large pointer on the dial
gauge 001 589 53 21 00 stops (TDC position).
Notice: The position of TDC is when the large
pointer on the dial gauge is stopped before moving
back.
5. Remove the reinstall the measuring device and
position the dial gauge 001 589 53 21 00 scale at '0'.
6. Slowly rotate the crankshaft in the direction of
YAD1BJC0
engine rotation until the dial gauge 001 589 53 21
00 has moved back (counterclockwise) by 3.65
mm.
7. Insert fixing device into the sensor bracket.
Notice: The pin (6) on the vibration damper must
engage into the slot of the fixing device 667 589
01 21 00 (7).
8. If the pin does not engage, adjust the setting of
the sensor bracket by removing and tightening of
the sensor bracket bolts.
Installation Notice
Tightening Torque
The timing mark on the damper must be positioned
at ATDC 20°.
YAD1BJD0
10 N•m (89 lb-in)
SSANGYONG Y200

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