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3B-12 MANUAL RACK AND PINION
4) Position boot properly in grooves of gear case and tie rod (4)
and clamp it with wire (1) and clip (3).
Wire should be new and should go around twice and be
tightened with its both ends twisted together. The twisted
ends should be bent in the circumferential direction.
After this, check to ensure that boot is free from twist and
dent.
2. Rack side mount
"A": Apply grease here.
5) Install tie rod end lock nut and tie rod end to tie rod.
Position lock nut to marking (1) made in removal.
NOTE:
When tie rod end was replaced, measure length "b" on
removed tie rod end and use it on new replacement tie
rod end so as to position lock nut properly.
6) Install steering gear case referring to "MANUAL RACK AND
PINION ASSEMBLY INSTALLATION" of this section.
STEERING RACK PLUNGER
REMOVAL
1) Remove steering gear case by performing "MANUAL RACK
AND PINION ASSEMBLY REMOVAL" of this section.
2) Remove rack boots and tie rods by performing "RACK
BOOT/TIE ROD REMOVAL" of this section.
3) Remove rack damper screw lock nut (4), rack damper screw
(3), rack damper spring (2) and rack plunger (1).
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