Honda ACCORD HYBRID 2005 Service Manual page 1161

I n t e r m e d i a r y S h a f t D i s a s s e m b l y , I n s p e c t i o n , a n d R e a s s e m b l y
1. Remove the 26.5 m m washer, snap ring, cotter
retainer, and cotters f r o m the intermediary shaft.
C O T T E R S ,
19.8 m m
W A S H E R , 26.5 m m
Selective part
S N A P RING
COTTER RETAINER
4TH G E A R
T H R U S T N E E D L E
BEARING
3RD G E A R
N E E D L E BEARING
T H R U S T N E E D L E
BEARING
SPLINED W A S H E R ,
53 m m
Selective part
3RD C L U T C H
O-RING
Replace.
INTERMEDIARY
S H A F T
S E A L I N G R I N G S ,
35 m m
4. Check the shaft bearing surfaces for scoring and
excessive wear, and check the shaft splines for
excessive wear and damage.
5. Check the sealing rings for excessive wear and
damage.
6. Check the 3rd gear axial clearance (see page
14-327), and intermediary shaft installation height
(see page 14-329).
7. Before installing the O-rings, w r a p the shaft splines
w i t h tape to prevent damage to the O-rings.
8. Lubricate all parts w i t h ATF, and reassemble the
shaft and gears.
9. Install the press-fitted 4th gear w i t h the special tool
and a press (see page 14-326) in the direction
s h o w n .
2. Remove the intermediary shaft 4th gear using a
press (see page 14-326), and disassemble the shaft
and gears.
3. Inspect the bearings for galling and rough
m o v e m e n t .
14-325