Subaru LEGACY 2006 Manual page 3772

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MANUAL TRANSMISSION AND DIFFERENTIAL
4) Align the holes in the rod and the fork, and drive
the new straight pin into these holes using the ST.
NOTE:
• Set other rods to neutral.
• Make sure the interlock plunger is on the 3rd-4th
fork rod side.
ST 398791700 STRAIGHT PIN REMOVER
5) Install the interlock plunger onto the 3-4 fork rod.
NOTE:
Apply grease to plunger to prevent it from falling.
6) Install the 3rd-4th fork rod into the 3rd-4th shifter
fork through the hole on the rear of transmission
case.
7) Align the holes in the rod and the fork, and drive
the new straight pin into these holes.
NOTE:
• Set the reverse fork rod to neutral.
• Make sure the interlock plunger (before installa-
tion) is on the reverse fork rod side.
ST 398791700 STRAIGHT PIN REMOVER
8) Install the 5th shifter fork onto the rear of reverse
fork rod. Align the holes in the two parts and drive
new straight pin into the specified place.
ST 398791700 STRAIGHT PIN REMOVER
( B )
( A )
( C )
(A) 5th shifter fork
(B) Reverse fork rod
(C) Straight pin
9) Position the balls, checking ball springs and new
gaskets into 3-4 and 1-2 rod holes, and install
plugs.
Shifter Fork and Rod
10) Install the differential assembly. <Ref. to 5MT-
66, INSTALLATION, Front Differential Assembly.>
11) Install the main shaft assembly.
<Ref. to 5MT-51, INSTALLATION, Main Shaft As-
sembly for Single-range.>
12) Install the drive pinion shaft assembly. <Ref. to
5MT-57, INSTALLATION, Drive Pinion Shaft As-
sembly.>
13) Install the transmission case. <Ref. to 5MT-49,
INSTALLATION, Transmission Case.>
14) Install the transfer case together with the exten-
sion case assembly. <Ref. to 5MT-36, INSTALLA-
TION, Transfer Case and Extension Case
Assembly.>
15) Install the back-up light switch and neutral po-
sition switch. <Ref. to 5MT-33, INSTALLATION,
Switches and Harness.>
16) Install the manual transmission assembly to the
vehicle. <Ref. to 5MT-26, INSTALLATION, Manual
Transmission Assembly.>
C: INSPECTION
1) Check the fork and rod for damage. Replace if it
is damaged.
2) Gearshift mechanism
Repair or replace the gearshift mechanism if ex-
cessively worn, bent or defective in any way.
3) Inspect the clearance between 1st, 2nd driven
gear and reverse driven gear. If any clearance is
not within specifications, replace the shifter fork as
required.
Clearance (a) and (b):
9.5 mm (0.374 in)
MT-00311
(A) 1st driven gear
(B) Reverse driven gear
(C) 2nd driven gear
Part number
32804AA060
32804AA070
MT-00366
32804AA080
5MT-76
(b)
(a)
(A) (B) (C)
MT-00999
1st-2nd shifter fork
Mark Remarks
Approaches 1st gear by
1
0.2 mm (0.008 in).
— Standard
Moves away from 2nd
3
gear by 0.2 mm (0.008 in).