Subaru LEGACY 2006 Manual page 3877

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DIFFERENTIALS
12) Assembling differential case
Install the side gears and pinion mate gears, with
their thrust washers and pinion mate shaft, into the
differential case.
NOTE:
• Apply gear oil on both sides of the washer and on
the side gear shaft before installing.
• Insert the pinion mate shaft into the differential
case by aligning the lock pin holes.
(1) Measure the side gear backlash.
Side gear backlash:
0.05 — 0.15 mm (0.0020 — 0.0059 in)
(2) Adjust the side gear backlash as specified
by selecting side gear thrust washer.
Side gear thrust washer
Part No.
803135011 0.925 — 0.950 (0.0364 — 0.0374)
803135012 0.950 — 0.975 (0.0374 — 0.0384)
803135013 0.975 — 1.000 (0.0384 — 0.0394)
803135014 1.000 — 1.025 (0.0394 — 0.0404)
803135015 1.025 — 1.050 (0.0404 — 0.0413)
Rear Differential (VA-type)
DI-00239
DI-00240
Thickness mm (in)
DI-58
(3) Check the condition of rotation after apply-
ing oil to the gear tooth surfaces and thrust sur-
faces.
(4) After inserting the pinion shaft lock pin into
differential case, stake the both sides of the
hole to prevent pin from falling off.
13) Install the hypoid driven gear to differential
case.
NOTE:
• Before installing bolts, apply seal material to bolt
threads.
SEAL MATERIAL
THREE BOND 1324 (Part No. 004403042) or
equivalent
• Tighten diagonally while tapping the bolt heads.
Tightening torque:
62 N·m (6.3 kgf-m, 45.7 ft-lb)
14) Press the side bearing into differential case us-
ing ST.
ST 498485400 DRIFT
ST
DI-00068
DI-00095