Toyota Celica 2005 Repair Manual page 1804

3rd Gear
4th Gear
2005 CELICA (RM1131U)
MANUAL TRANSAXLE (C60)
DISASSEMBLY
1.
Using a feeler gauge, measure the thrust clearance.
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2.
Using a dial indicator, measure the radial clearance between
the gear and shaft.
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If the clearance exceeds the maximum, replace the gear,
needle roller bearing or shaft.
3.
Using 2 screwdrivers and a hammer, tap out the snap ring.
HINT:
Take care not to damage the journal surface of the input shaft.
4.
(a)
SST
HINT:
Support the input shaft assembly by hand so that it will not be
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dropped off.
− INPUT SHAFT
INSPECT 3RD AND 4TH GEARS THRUST CLEAR-
ANCE
Standard clearance:
3rd gear: 0.10 − 0.35 mm (0.0039 − 0.0138 in.)
4th gear: 0.10 − 0.55 mm (0.0039 − 0.0217 in.)
Maximum clearance:
3rd gear: 0.35 mm (0.0138 in.)
4th gear: 0.55 mm (0.0217 in.)
INSPECT 3RD AND 4TH GEARS RADIAL CLEAR-
ANCE
Standard clearance:
KOYO made:
0.015 − 0.058 mm (0.0006 − 0.0023 in.)
NSK made:
0.015 − 0.056 mm (0.0006 − 0.0022 in.)
Maximum clearance:
KOYO made: 0.058 mm (0.0023 in.)
NSK made: 0.056 mm (0.0022 in.)
REMOVE SNAP RING
REMOVE CENTER RADIAL BALL BEARING, 4TH
GEAR, NEEDLE ROLLER BEARING, SPACER AND
NO. 2 SYNCHRONIZER RING (FOR 4TH GEAR) FROM
INPUT SHAFT
Using SST and a press, remove the center radial ball
bearing and 4th gear.
SST 09950−00020
1803
MX−31
MX01K−03