Toyota Celica 2005 Repair Manual page 1809

MX−36
For 4th Gear
2005 CELICA (RM1131U)
MANUAL TRANSAXLE (C60)
3.
(a)
Mark
0
1
2
N00068
(b)
HINT:
Take care not to damage the journal surface of the input shaft.
4.
5.
(a)
(b)
(c)
(d)
D07355
NOTICE:
Distinguish the No. 2 synchronizer ring (for the 4th gear) by
the teeth on the synchronizer ring.
(e)
NOTICE:
Be sure to install the center radial ball bearing in the cor-
rect direction, as shown in the illustration.
HINT:
Set SST to the bearing inner race securely.
SST
D00336
− INPUT SHAFT
INSTALL SNAP RING
Select a snap ring from the table below that will make the
thrust clearance of the No. 2 clutch hub less than 0.1 mm
(0.0039 in.).
Thickness mm (in.)
2.30 (0.0906)
2.36 (0.0929)
2.42 (0.0953)
Using a screwdriver and hammer, tap in the snap ring.
INSPECT 3RD GEAR THRUST CLEARANCE
(See page MX−31)
INSTALL SPACER, NEEDLE ROLLER BEARING,
NO. 2 SYNCHRONIZER RING (FOR 4TH GEAR), 4TH
GEAR AND CENTER RADIAL BALL BEARING
Install the spacer.
Apply gear oil to the needle roller bearings and install it.
Place the No. 2 synchronizer ring (for the 4th gear) on the
No. 2 hub sleeve assembly and align the No. 2 synchro-
nizer ring slots with the No. 2 shifting keys.
Install the 4th gear.
Using SST and a press, install the center radial ball bear-
ing.
SST 09608−00071
1808
Mark Thickness mm (in.)
3 2.48 (0.0976)
4 2.54 (0.1000)
5 2.60 (0.1024)