Toyota Celica 2005 Repair Manual page 1798

2005 CELICA (RM1131U)
MANUAL TRANSAXLE (C60)
INSPECTION
1.
(a)
(b)
If the braking effect is insufficient, apply a small amount of the
fine lapping compound between the synchronizer ring and gear
D00320
cone. Lightly rub the synchronizer ring and gear cone together.
NOTICE:
Ensure the fine lapping compound is completely washed
off after rubbing.
(c)
(d)
If the clearance is less than the minimum, replace the synchro-
nizer ring, and apply a small amount of the fine lapping com-
pound on gear cone.
NOTICE:
Ensure the fine lapping compound is completely washed
off after rubbing.
WM0065
2.
Using a feeler gauge, measure the clearance between the hub
sleeve and gear shift fork.
If the clearance exceeds the maximum, replace the gear shift
fork or hub sleeve.
3.
Remove the bolt and transaxle case receiver from the transaxle
WM0066
case.
4.
SST
(a)
N00053
− MANUAL TRANSAXLE ASSEMBLY
INSPECT 5TH AND 6TH GEARS SYNCHRONIZER
RING
Check for wear or damage.
Check the braking effect of the synchronizer ring. Turn the
synchronizer ring in one direction while pushing it to the
gear cone. Check that the ring locks.
Check again the braking effect of the synchronizer ring.
Using a feeler gauge, measure the clearance between
the synchronizer ring back and gear spline end.
Minimum clearance: 0.75 mm (0.0295 in.)
INSPECT GEAR SHIFT FORK AND HUB SLEEVE
CLEARANCE
Maximum clearance: 0.89 mm (0.035 in.)
REMOVE TRANSAXLE CASE RECEIVER
IF NECESSARY, REPLACE INPUT SHAFT FRONT
BEARING AND OIL SEAL
Using SST, remove the input shaft front bearing.
SST 09612−65014
1797
MX−25
MX0A0−03