Toyota Celica 2005 Repair Manual page 1702

CL−2
Push Rod Play and
Free Play Adjust Point
Pedal Free Play
25 mm (0.98 in.) or more
Full Stroke
End Position
2005 CELICA (RM1131U)
CLUTCH
CLUTCH PEDAL
INSPECTION
1.
2.
Pedal Height
(a)
Adjust Point
(b)
Push Rod
Play 3.
(a)
(b)
Pedal Height
D07705
4.
(a)
(b)
(c)
CL0102
5.
(a)
(b)
(c)
Release
Point
(d)
CL0512
If the distance is not as specified, perform the following opera-
tions.
− CLUTCH PEDAL
CHECK PEDAL HEIGHT
Pedal height from asphalt sheet:
Standard pedal:
135.6 − 145.6 mm (5.339 − 5.732 in.)
Sport pedal:
136.9 − 146.9 mm (5.390 − 5.783 in.)
IF NECESSARY, ADJUST PEDAL HEIGHT
Loosen the lock nut and turn the stopper bolt until the
height is correct.
Tighten the lock nut.
CHECK PEDAL FREE PLAY AND PUSH ROD PLAY
Depress the pedal until clutch resistance begins to be felt.
Pedal free play: 1.0 − 5.0 mm (0.039 − 0.197 in.)
Gently push on the pedal until the resistance begins to in-
crease a little.
Push rod play at pedal top:
5.0 − 15.0 mm (0.197 − 0.591 in.)
IF NECESSARY, ADJUST PEDAL FREE PLAY AND
PUSH ROD PLAY
Loosen the lock nut and turn the push rod until the free
play and push rod play are correct.
Tighten the lock nut.
After adjusting the pedal free play, check the pedal
height.
CHECK CLUTCH RELEASE POINT
Pull the parking brake lever and install wheel stopper.
Start and idle the engine.
Without depressing the clutch pedal, slowly shift the shift
lever into reverse position until the gears contact.
Gradually depress the clutch pedal and measure the
stroke distance from the point the gear noise stops (re-
lease point) to the full stroke end position.
Standard distance: 25 mm (0.98 in.) or more
(From pedal stroke end position to release point)
Inspect pedal height.
S
Inspect push rod play and pedal free play.
S
Bleed the clutch line.
S
Inspect the clutch cover and disc.
S
1701
CL09K−03