Toyota Celica 2005 Repair Manual page 1501

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New O−Ring
M/T
5
3
M/T
2005 CELICA (RM1131U)
ENGINE MECHANICAL
A10400
A01152
1
7
4
6
2
8
A01231
90°
Painted Mark
A01232
CYLINDER BLOCK
24.
2ZZ−GE:
INSTALL VENTILATION CASE
(a)
Install a new gasket and ventilation case with the 3 bolts.
Torque: 8.5 N·m (87 kgf·cm, 75 in.·lbf)
(b)
Install the No. 3 ventilation hose and connect the clip.
25.
INSTALL THERMOSTAT (See page CO−11)
26.
INSTALL WATER BYPASS PIPE
Torque:
1ZZ−FE 9.0 N·m (92 kgf·cm, 80 in.·lbf)
2ZZ−GE
Bolt 8.5 N·m (87 kgf·cm, 75 in.·lbf)
Nut 10 N·m (100 kgf·cm, 7 ft·lbf)
27.
1ZZ−FE:
INSTALL OIL DIPSTICK AND GUIDE
(a)
Install a new O−ring on the dipstick guide.
(b)
Apply soapy water on the O−ring.
(c)
Connect the dipstick guide end to the main bearing cap.
(d)
Install the dipstick guide with the bolt.
Torque: 11 N·m (113 kgf·cm, 8 ft·lbf)
28.
INSTALL CYLINDER HEAD (See page EM−67)
29.
INSTALL ENGINE WIRE
30.
INSTALL TIMING SPROCKETS AND TIMING CHAIN
(See page EM−26)
31.
REMOVE ENGINE STAND
32.
M/T:
INSTALL FLYWHEEL
HINT:
The flywheel bolts are tightened in 2 progressive steps, (a) and
(c).
(a)
Install and uniformly tighten the 8 mounting bolts, in sev-
eral passes, in the sequence shown.
Torque: 49 N·m (500 kgf·cm, 36 ft·lbf)
(b)
Mark the flywheel bolt with paint.
(c)
Retighten the flywheel bolts by an additional 90°.
(d)
Check that the painted mark in now at a 90° angle to (b).
1500
EM−115

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