Toyota Celica 2005 Repair Manual page 1812

2nd Gear
1st Gear
2005 CELICA (RM1131U)
MANUAL TRANSAXLE (C60)
DISASSEMBLY
1.
Using a feeler gauge, measure the thrust clearance.
D00339
2.
Using a dial indicator, measure the radial clearance between
the gear and shaft.
SM0137
If the clearance exceeds the maximum, replace the gear,
needle roller bearing or shaft.
3.
(a)
SST
HINT:
Support the output shaft assembly by hand so that it will not be
dropped off.
D00340
(b)
− OUTPUT SHAFT
INSPECT 1ST AND 2ND GEARS THRUST CLEAR-
ANCE
Standard clearance:
1st gear: 0.10 − 0.40 mm (0.0039 − 0.0157 in.)
2nd gear: 0.10 − 0.55 mm (0.0039 − 0.0217 in.)
Maximum clearance:
1st gear: 0.40 mm (0.0157 in.)
2nd gear: 0.55 mm (0.0217 in.)
INSPECT 1ST AND 2ND GEARS RADIAL CLEAR-
ANCE
Standard clearance:
KOYO made:
0.015 − 0.058 mm (0.0006 − 0.0023 in.)
NSK made:
0.015 − 0.056 mm (0.0006 − 0.0022 in.)
Maximum clearance:
KOYO made: 0.058 mm (0.0023 in.)
NSK made: 0.056 mm (0.0022 in.)
REMOVE CENTER RADIAL BALL BEARING, 4TH
DRIVEN GEAR AND OUTPUT GEAR SPACER FROM
OUTPUT SHAFT
Using SST and a press, remove the center radial ball
bearing and 4th driven gear.
SST 09950−00020
Remove the output gear spacer.
1811
MX−39
MX0A1−02