Toyota Celica 2005 Repair Manual page 1496

EM−110
1ZZ−FE:
2ZZ−GE:
Seal Width 1 − 2 mm
2005 CELICA (RM1131U)
ENGINE MECHANICAL −
5. INSTALL THRUST WASHERS
Install the 2 thrust washers under the No.3 journal position of
the cylinder block with the oil grooves facing outward.
6. PLACE CRANKSHAFT ON CYLINDER BLOCK
7. PLACE BEARING CAP SUB−ASSEMBLY ON CYL-
INDER BLOCK
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(a) Remove any old packing (FIPG) material and be careful
not to drop any oil on the contact surfaces of the bearing
cap sub−assembly and cylinder block.
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(b) Apply seal packing to the bearing cap sub−assembly as
shown in the illustration.
Seal packing:
Part No. 08826−00080 or equivalent
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HINT:
Avoid applying an excessive amount to the surface.
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(c) Using a plastic−faced hammer, lightly tap the bearing cap
Tap
sub−assembly to ensure a proper fit.
8. INSTALL 12 POINTED HEAD BEARING CAP
SUB−ASSEMBLY BOLTS
HINT:
The bearing cap sub−assembly bolts are tightened in 3
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progressive steps (steps (b), (c) and (e)).
If any of the bearing cap sub−assembly bolts in broken or
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deformed, replace it.
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1495
CYLINDER BLOCK
Using a razor blade and gasket scraper, remove all
the old packing (FIPG) material from the gasket sur-
faces and sealing grooves.
Thoroughly clean all components to remove all the
loose materials.
Using a non−reusable solvent, clean both sealing
surfaces.
Install a nozzle that has been cut to a 1 − 2 mm
(0.004 − 0.08 in.) opening.
Parts must be assembled within 3 minutes of ap-
plication. Otherwise the material must be removed
and reapplied.
Immediately remove nozzle from the tube and rein-
stall cap.