Toyota Celica 2005 Repair Manual page 1746

MX−28
3rd Gear
4th Gear
2005 CELICA (RM1131U)
MANUAL TRANSAXLE (C56)
DISASSEMBLY
1.
Using a feeler gauge, measure the thrust clearance.
Q05793
2.
Using a dial indicator, measure the radial clearance between
the gear and shaft.
N00065
If the clearance exceeds the maximum, replace the gear,
needle roller bearing or shaft.
3.
Using 2 screwdrivers and a hammer, tap out the snap ring.
HINT:
Take care not to damage the journal surface of the input shaft.
4.
SST
(a)
HINT:
Support the input shaft assembly by hand so that it will not be
Q04983
dropped off.
− INPUT SHAFT
INSPECT 3RD AND 4TH GEARS THRUST CLEAR-
ANCE
Standard clearance:
3rd gear: 0.10 − 0.35 mm (0.0039 − 0.0138 in.)
4th gear: 0.10 − 0.55 mm (0.0039 − 0.0217 in.)
Maximum clearance:
3rd gear: 0.35 mm (0.0138 in.)
4th gear: 0.55 mm (0.0217 in.)
INSPECT 3RD AND 4TH GEARS RADIAL CLEAR-
ANCE
Standard clearance:
KOYO made:
0.015 − 0.058 mm (0.0006 − 0.0023 in.)
NSK made:
0.015 − 0.056 mm (0.0006 − 0.0022 in.)
Maximum clearance:
KOYO made: 0.058 mm (0.0023 in.)
NSK made: 0.056 mm (0.0022 in.)
REMOVE SNAP RING
REMOVE REAR RADIAL BALL BEARING, 4TH GEAR,
NEEDLE ROLLER BEARING, SPACER AND NO. 2
SYNCHRONIZER RING (FOR 4TH GEAR) FROM IN-
PUT SHAFT
Using SST and a press, remove the rear radial ball bear-
ing and 4th gear.
SST 09950−00020
1745
MX09L−14