Woodward easYgen-2000 Series User Manual
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Woodward easYgen-2000 Series User Manual

Genset control
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Table of Contents

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Download this manual See also: Configuration Manual, Installation Manual
easYgen-2000 Series
Manual
Genset Control
easYgen-2200/2500
Software Version 1.0103 or higher
37535B

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Summary of Contents for Woodward easYgen-2000 Series

  • Page 1 Series Manual Genset Control easYgen-2200/2500 Software Version 1.0103 or higher 37535B...
  • Page 2 Designed in Germany Woodward GmbH Handwerkstrasse 29 70565 Stuttgart Germany Telephone: +49 (0) 711 789 54-510 Fax: +49 (0) 711 789 54-100 email: stgt-info@woodward.com Internet: http://www.woodward.com © 2013 easYgen-2200/2500 | Genset Control 37535B...
  • Page 3 RS-232 connector: DPC-RS-232 direct configura‐ – tion cable – P/N 5417-557 The easYgen-2000 Series are control units for engine-generator system management applications. The control units can be used in applications such as: co-genera‐ tion, stand-by, AMF, peak shaving, import/export or distributed generation.
  • Page 4 Brief Overview Sample application setup Fig. 2: Sample application setup A typical application mode for the control unit is the use for mains parallel operation. In this case, the easYgen will function as an engine control with generator, mains and engine protection. The control unit can open and close the generator circuit breaker (GCB) and the mains circuit breaker (MCB).
  • Page 5 Brief Overview easYgen-2000 Series easYgen-2200 easYgen-2500 Package P1 Package P2 Package P1 MPU input Discrete inputs Relay outputs Analog inputs Analog outputs CAN bus interfaces RS-485 interface The MPU input (if available) or an external ECU signal can be used as speed source.
  • Page 6 Brief Overview easYgen-2200/2500 | Genset Control 37535B...

  • Page 7: Table Of Contents

    Table of contents Table of contents General Information........................ 17 About This Manual........................17 1.1.1 Revision History........................17 1.1.2 Depiction Of Notes And Instructions..................19 Copyright And Disclaimer......................20 Service And Warranty....................... 21 Safety............................21 1.4.1 Intended Use..........................21 1.4.2 Personnel..........................22 1.4.3 General Safety Notes........................
  • Page 8 Table of contents 3.2.13 Analog Outputs.......................... 76 3.2.14 Serial Interfaces........................78 3.2.14.1 RS-485 Interface........................78 3.2.15 Service Port..........................79 CAN Bus Interfaces........................80 Connecting 24 V Relays......................83 Configuration........................... 85 Basic Setup..........................85 4.1.1 Configure Language/Clock......................85 4.1.2 Configure Display........................89 4.1.3 Lamp Test..........................
  • Page 9 Table of contents 4.4.2.4 Mains Underfrequency (Level 1 & 2) ANSI# 81U..............140 4.4.2.5 Mains Overvoltage (Level 1 & 2) ANSI# 59................141 4.4.2.6 Mains Undervoltage (Level 1 & 2) ANSI# 27................142 4.4.2.7 Mains Voltage Increase......................144 4.4.2.8 Mains Time-Dependent Voltage....................146 4.4.2.9 QV Monitoring.........................
  • Page 10 Table of contents 4.5.1.2 Synchronization GCB/MCB..................... 192 4.5.1.3 Dead Bus Closing MCB......................193 4.5.1.4 Open GCB..........................194 4.5.1.5 Open MCB..........................195 4.5.1.6 Transition Modes (Breaker Logic)................... 195 4.5.1.7 Parameters..........................200 4.5.1.8 Breakers GCB......................... 201 4.5.1.9 Breakers MCB......................... 205 4.5.1.10 Synchronization........................207 4.5.2 Inputs And Outputs........................
  • Page 11 Table of contents 4.6.2.2 J1939 Interface........................318 4.6.3 Load Share Parameters......................322 4.6.4 RS-232 Interface........................323 4.6.5 RS-485 Interface........................323 Configure LogicsManager....................... 323 Configure Counters......................... 327 Operation..........................331 Access Via PC (ToolKit)......................331 5.1.1 Install ToolKit........................... 331 5.1.2 Install ToolKit Configuration Files.................... 333 5.1.3 Configure ToolKit........................
  • Page 12 Table of contents 6.2.3 Application Mode A03 (GCB)....................363 6.2.4 Application Mode A04 (GCB/MCB)..................365 Multiple Genset Applications....................367 6.3.1 Configuring Load-Dependent Start/Stop................. 369 6.3.2 Configuring Automatic Operation.................... 371 6.3.3 Configuring Emergency Operation..................371 6.3.4 Configuring Power Control...................... 372 Special Applications........................ 372 6.4.1 Generator Excitation Protection....................
  • Page 13 Table of contents 6.6.2.1 Parameter Setting........................433 6.6.2.2 Configuration Of LogicsManager Functions................435 6.6.2.3 Configuration Of LogicsManager Functions For Remote Access........... 438 6.6.2.4 Configuration Of LogicsManager Functions For Remote Access........... 440 6.6.2.5 Remotely Acknowledge Single Alarm Messages..............447 6.6.2.6 Remotely Clearing The Event History..................447 6.6.2.7 Remotely Resetting The Default Values.................
  • Page 14 Table of contents 9.1.2.1 VDO Input "Pressure" ......................487 9.1.2.2 VDO Input "Temperature" ....................... 489 9.1.2.3 Pt100 RTD..........................491 Data Protocols......................... 492 9.2.1 CANopen/Modbus........................492 9.2.1.1 Data Protocol 5100 (Basic Visualization)................492 9.2.1.2 Data Protocol 5101 (Basic Visualization Without J1939)............508 9.2.2 CANopen..........................
  • Page 15 Table of contents 9.4.3 Logical Outputs........................553 9.4.4 Logical Command Variables....................556 9.4.4.1 Group 00: Flags Condition 1....................557 9.4.4.2 Group 01: Alarm System......................561 9.4.4.3 Group 02: Systems Condition....................562 9.4.4.4 Group 03: Engine Control......................563 9.4.4.5 Group 04: Applications Condition.................... 564 9.4.4.6 Group 05: Engine Related Alarms...................
  • Page 16 Table of contents easYgen-2200/2500 | Genset Control 37535B...

  • Page 17: General Information

    General Information About This Manual > Revision History General Information About This Manual 1.1.1 Revision History 37535B easYgen-2200/2500 | Genset Control...
  • Page 18 General Information About This Manual > Revision History Rev. Date Editor Changes 2013-03-01 New device features & updates Undesired breaker close for synchronization when one system is configured to 1Ph2W and the other system to 3Ph4W: problem solved. Manual New overview table for synchronization matches System A with Sytem B. Refer to Ä...

  • Page 19: Depiction Of Notes And Instructions

    General Information About This Manual > Depiction Of Notes And Ins... Rev. Date Editor Changes Ä Chapter 4.2 “Configure Measurement” Open delta connected system. Refer to on page 93 for details. The setting range of "Generator voltage measuring" (parameter 1851 Ä p. 96) was extended to the entry "3Ph 4W OD".

  • Page 20: Copyright And Disclaimer

    Woodward GmbH assumes no liability for damages due to: Failure to comply with the instructions in this operating manual...

  • Page 21: Service And Warranty

    General Information Safety > Intended Use Service And Warranty Our Customer Service is available for technical information. Please see page 2 for the contact data. In addition, our employees are constantly interested in new infor‐ mation and experiences that arise from usage and could be val‐ uable for the improvement of our products.

  • Page 22: Personnel

    General Information Safety > General Safety Notes 1.4.2 Personnel WARNING! Hazards due to insufficiently qualified personnel! If unqualified personnel perform work on or with the control unit hazards may arise which can cause serious injury and substantial damage to property. –...
  • Page 23 General Information Safety > General Safety Notes Prime mover safety WARNING! Hazards due to insufficient prime mover protection The engine, turbine, or other type of prime mover should be equipped with an overspeed (overtempera- ture, or overpressure, where applicable) shutdown device(s), that operates totally independently of the prime mover control device(s) to protect against run‐...
  • Page 24 General Information Safety > General Safety Notes Electrostatic discharge Protective equipment: ESD wrist band NOTICE! Damage from electrostatic discharge All electronic equipment sensitive to damage from electrostatic discharge, which can cause the control unit to malfunction or fail. – To protect electronic components from static damage, take the precautions listed below.

  • Page 25: Protective Equipment And Tools

    The specified marine approvals are only valid for plastic housing units, if they are installed using the screw kit. Use all 8 screws and tighten accordingly. – The easYgen-2000 Series has no internally isolated power supply. NOTICE! Malfunctions due to insufficient protection against electromagnetic interference Exposure electromagnetic interference may cause malfunctions or incorrect internal readings.
  • Page 26 General Information Safety > Protective Equipment And T... The cumulative required personal protective equipment is detailed below: ESD wrist band The ESD (electrostatic discharge) wrist band keeps the user's body set to ground potential. This measure protects sensitive elec‐ tronic components from damage due to electrostatic discharge. Tools Use of the proper tools ensures successful and safe execution of tasks presented in this manual.

  • Page 27: System Overview

    Ä Chapter 5 “Operation” on page 331 provides information on how to access the unit via the front panel or remotely using the ToolKit software provided by Woodward. Ä Chapter 6 “Application” on page 359 provides application examples as well as instructions for the corresponding required configuration.

  • Page 28: Application Modes Overview

    System Overview Application Modes Overview Fig. 5: easYgen-2000 Series (housing variants) easYgen-2200 (plastic housing with display) CAN bus interface terminal #1 easYgen-2500 (plastic housing with display) CAN bus interface terminal #2 (easYgen-2200 Analog output and generator CT terminal Package P2 only)
  • Page 29 System Overview Application Modes Overview For detailed information on the application modes and special applications refer to Ä Chapter 6.2 “Basic Applications” on page 360. Application mode Symbol Function None No breaker control. This application mode provides the following functions: Measuring of engine/generator parameters (i.e.
  • Page 30 System Overview Application Modes Overview easYgen-2200/2500 | Genset Control 37535B...

  • Page 31: Installation

    Installation Mount Unit (Plastic Housing) Installation Mount Unit (Plastic Housing) Ä Chapter 3.1.1 Mount the unit either using the clamp fasteners ( “Clamp Fastener Installation” on page 33 ) or the screw kit Ä Chapter 3.1.2 “Screw Kit Installation” on page 34 ). Don't drill holes if you want to use the clamp fas‐...
  • Page 32 Installation Mount Unit (Plastic Housing) Dimensions (easYgen-2500) Fig. 7: Plastic housing - dimensions (easYgen-2500) Panel cutout Measure Description Tolerance Height Total 171 mm Panel cutout 138 mm + 1.0 mm Housing 136 mm dimension Width Total 219 mm Panel cutout 186 mm + 1.1 mm Fig.

  • Page 33: Clamp Fastener Installation

    Installation Mount Unit (Plastic Housing) > Clamp Fastener Installation 3.1.1 Clamp Fastener Installation For installation into a door panel with the fastening clamps, pro‐ ceed as follows: Cut out the panel according to the dimensions in Fig. 8. Don't drill the holes if you want to use the clamp fasteners.

  • Page 34: Screw Kit Installation

    Installation Mount Unit (Plastic Housing) > Screw Kit Installation Tighten the clamping screws (Fig. 12/1) until the control unit is secured to the control panel (Fig. 12/2). Over tightening of these screws may result in the clamp inserts or the housing breaking.
  • Page 35 Installation Mount Unit (Plastic Housing) > Screw Kit Installation Fig. 14: Plastic housing - drill plan Special tool: Torque screwdriver Proceed as follows to install the unit using the screw kit: Cut out the panel and drill the holes according to the dimen‐ sions in Fig.

  • Page 36: Setup Connections

    Installation Setup Connections > Terminal Allocation Setup Connections General notes NOTICE! Malfunctions due to literal use of example values All technical data and ratings indicated in this chapter are merely listed as examples. Literal use of these values does not take into account all actual specifica‐ tions of the control unit as delivered.
  • Page 37 Installation Setup Connections > Terminal Allocation Fig. 16: Plastic housing (easYgen-2500) 37535B easYgen-2200/2500 | Genset Control...

  • Page 38: Wiring Diagrams

    Installation Setup Connections > Wiring Diagrams 3.2.2 Wiring Diagrams easYgen-2200 Package P1 Fig. 17: Wiring diagram (easYgen-2200 P1) easYgen-2200/2500 | Genset Control 37535B...
  • Page 39 Installation Setup Connections > Wiring Diagrams easYgen-2200 Package P2 Fig. 18: Wiring diagram (easYgen-2200 P2) 37535B easYgen-2200/2500 | Genset Control...
  • Page 40 Installation Setup Connections > Wiring Diagrams easYgen-2500 Package P1 Fig. 19: Wiring diagram 1/2 (easYgen-2500 P1) easYgen-2200/2500 | Genset Control 37535B...

  • Page 41: Power Supply

    Setup Connections > Power Supply Fig. 20: Wiring diagram 2/2 (easYgen-2500 P1) 3.2.3 Power Supply General notes Woodward recommends to use one of the following slow-acting protective devices in the supply line to ter‐ minal 53: Fuse NEOZED D01 6A or equivalent or –...

  • Page 42: Charging Alternator

    Installation Setup Connections > Charging Alternator Schematic and terminals Fig. 21: Power supply - wiring Terminal Description 12/24Vdc (8 to 40.0 Vdc) 2.5 mm² 0 Vdc 2.5 mm² Table 2: Power supply - terminal assignment Characteristics Fig. 22: Power supply - crank waveform 3.2.4 Charging Alternator General notes...

  • Page 43: Voltage Measuring

    The control unit will not measure voltage correctly if the 120 V and 480 V inputs are utilized simultaneously. – Never use both sets of voltage measuring inputs. Woodward recommends protecting the voltage meas‐ uring inputs with slow-acting fuses rated for 2 to 6 A. 3.2.5.1 Generator Voltage...
  • Page 44 Installation Setup Connections > Voltage Measuring > Generator Voltage Terminal Description Generator voltage - L1 120 Vac 2.5 mm² 480 Vac 2.5 mm² Generator voltage - L2 120 Vac 2.5 mm² 480 Vac 2.5 mm² Generator voltage - L3 120 Vac 2.5 mm²...
  • Page 45 Installation Setup Connections > Voltage Measuring > Generator Voltage Terminal assignment 3Ph 4W Wiring terminals Rated voltage (range) 120 V (50 to 130 V 480 V (131 to 480 V eff. eff. Measuring range (max.) 0 to 150 Vac 0 to 600 Vac Terminal Phase For different voltage systems, different wiring terminals...
  • Page 46 Installation Setup Connections > Voltage Measuring > Generator Voltage 3Ph 4W Wiring terminals Terminal Phase For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible, if both voltage systems use the same N terminal. 3.2.5.1.3 Parameter Setting '3Ph 3W' (3-phase, 3-wire) Generator windings Table 7: Generator windings - 3Ph 3W...
  • Page 47 Installation Setup Connections > Voltage Measuring > Generator Voltage 3Ph 3W Wiring terminals Phase For different voltage systems, different wiring terminals have to be used. 3.2.5.1.4 Parameter Setting '1Ph 3W' (1-phase, 3-wire) Generator windings Table 8: Generator windings - 1Ph 3W Measuring inputs Fig.
  • Page 48 Installation Setup Connections > Voltage Measuring > Generator Voltage For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible, if both voltage systems use the same N terminal. 3.2.5.1.5 Parameter Setting '1Ph 2W' (1-phase, 2-wire) The 1-phase, 2-wire measurement may be performed phase-neutral or phase-phase.
  • Page 49 Installation Setup Connections > Voltage Measuring > Generator Voltage 1Ph 2W Wiring terminals Phase For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible if both voltage systems use the same N terminal. '1Ph 2W' Phase-Phase Measuring Generator windings Table 10: Generator windings - 1Ph 2W (phase-phase) Measuring inputs...

  • Page 50: Mains Voltage

    3.2.5.2 Mains Voltage General notes The easYgen-2000 Series can only measure either the mains voltage (described in this chapter) or the busbar voltage (Ä Chapter 3.2.5.3 “Busbar Voltage” on page 56). The device is not able to measure both voltages at the same time.
  • Page 51 Installation Setup Connections > Voltage Measuring > Mains Voltage Terminal Description 480 Vac 2.5 mm² Mains (Busbar) voltage - 120 Vac 2.5 mm² 480 Vac 2.5 mm² Mains (Busbar) voltage - 120 Vac 2.5 mm² 480 Vac 2.5 mm² Table 11: Voltage measuring - mains - terminal assignment 3.2.5.2.1 Parameter Setting '3Ph 4W' (3-phase, 4-wire) Mains windings...
  • Page 52 Installation Setup Connections > Voltage Measuring > Mains Voltage For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible if both voltage systems use the same N terminal. 3.2.5.2.2 Parameter Setting '3Ph 3W' (3-phase, 3-wire) Mains windings Table 13: Mains windings - 3Ph 3W Measuring inputs...
  • Page 53 Installation Setup Connections > Voltage Measuring > Mains Voltage 3.2.5.2.3 Parameter Setting '1Ph 3W' (1-phase, 3-wire) Mains windings Table 14: Mains windings - 1Ph 3W Measuring inputs Fig. 34: Measuring inputs - 1Ph 3W Terminal assignment 1Ph 3W Wiring terminals Rated voltage (range) 120 V (50 to 130 V 480 V (131 to 480 V...
  • Page 54 Installation Setup Connections > Voltage Measuring > Mains Voltage 3.2.5.2.4 Parameter Setting '1Ph 2W' (1-phase, 2-wire) The 1-phase, 2-wire measurement may be performed phase-neutral or phase-phase. Please note to configure and wire the easYgen – consistently. '1Ph 2W' Phase-Neutral Measuring Mains windings Table 15: Mains windings - 1Ph 2W (phase neutral) Measuring inputs...
  • Page 55 Installation Setup Connections > Voltage Measuring > Mains Voltage For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible, if both voltage systems use the same N terminal. '1Ph 2W' Phase-Phase Measuring Mains windings Table 16: Mains windings - 1Ph 2W (phase-phase) Measuring inputs Fig.

  • Page 56: Busbar Voltage

    Setup Connections > Voltage Measuring > Busbar Voltage 3.2.5.3 Busbar Voltage General notes The easYgen-2000 Series can only measure either the busbar voltage (described in this chapter) or the mains voltage (Ä Chapter 3.2.5.2 “Mains Voltage” on page 50). The device is not able to measure both voltages at the same time.
  • Page 57 Installation Setup Connections > Voltage Measuring > Busbar Voltage 3.2.5.3.1 Parameter Setting '3Ph 4W' (3-phase, 4-wire) Busbar windings Table 18: Busbar windings - 3Ph 4W Measuring inputs Fig. 38: Measuring inputs - 3Ph 4W Terminal assignment 3Ph 4W Wiring terminals Rated voltage (range) 120 V (50 to 130 V 480 V (131 to 480 V...
  • Page 58 Installation Setup Connections > Voltage Measuring > Busbar Voltage 3.2.5.3.2 Parameter Setting '3Ph 3W' (3-phase, 3-wire) Busbar windings Table 19: Busbar windings - 3Ph 3W Measuring inputs Fig. 39: Measuring inputs - 3Ph 3W Terminal assignment 3Ph 3W Wiring terminals Rated voltage (range) 120 V (50 to 130 V 480 V (131 to 480 V...
  • Page 59 Installation Setup Connections > Voltage Measuring > Busbar Voltage 3.2.5.3.3 Parameter Setting '1Ph 3W' (1-phase, 3-wire) Busbar windings Table 20: Busbar windings - 1Ph 3W Measuring inputs Fig. 40: Measuring inputs - 1Ph 3W Terminal assignment 1Ph 3W Wiring terminals Rated voltage (range) 120 V (50 to 130 V 480 V (131 to 480 V...
  • Page 60 Installation Setup Connections > Voltage Measuring > Busbar Voltage 3.2.5.3.4 Parameter Setting '1Ph 2W' (1-phase, 2-wire) The 1-phase, 2-wire measurement may be performed phase-neutral or phase-phase. Please note to configure and wire the easYgen – consistently. '1Ph 2W' Phase-Neutral Measuring Busbar windings Table 21: Busbar windings - 1Ph 2W (phase neutral) Measuring inputs...
  • Page 61 Installation Setup Connections > Voltage Measuring > Busbar Voltage For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible, if both voltage systems use the same N terminal. '1Ph 2W' Phase-Phase Measuring Busbar windings Table 22: Busbar windings - 1Ph 2W (phase-phase) Measuring inputs Fig.

  • Page 62: Current Measuring

    Installation Setup Connections > Current Measuring > Generator Current 3.2.6 Current Measuring 3.2.6.1 Generator Current General notes WARNING! Dangerous voltages due to missing load – Before disconnecting the device, ensure that the current transformer (CT) is short-circuited. Generally, one line of the current transformers secon‐ dary must be grounded close to the CT.
  • Page 63 Installation Setup Connections > Current Measuring > Generator Current 3.2.6.1.1 Parameter Setting 'L1 L2 L3' Schematic and terminals Wiring terminals L1 L2 L3 Terminal Phase s2 (l) L1 s1 (k) s2 (l) L2 s1 (k) s2 (l) L3 s1 (k) Fig.

  • Page 64: Mains Current

    Installation Setup Connections > Current Measuring > Mains Current Wiring terminals Terminal Phase s2 (l) L3 s1 (k) 3.2.6.2 Mains Current General notes WARNING! Dangerous voltages due to missing load – Before disconnecting the device, ensure that the current transformer (CT) is short-circuited. Generally, one line of the current transformers secon‐...

  • Page 65: Ground Current

    Installation Setup Connections > Current Measuring > Ground Current 3.2.6.2.1 Parameter Setting 'Phase L1' 'Phase L2' 'Phase L3' Schematic and terminals Fig. 47: Current measuring - mains, 'Phase L1' 'Phase L2' 'Phase L3' Wiring terminals Phase L1 Terminal Phase s2 (l) - L1 s1 (k) - L1 Phase L2 Terminal...

  • Page 66: Power Measuring

    Installation Setup Connections > Power Measuring Schematic and terminals Fig. 48: Current measuring - ground current - wiring Terminal Description Ground current - transformer ter‐ 2.5 mm² minal s1 (k) Ground current - transformer ter‐ 2.5 mm² minal s2 (l) Table 25: Current measuring - ground current - terminal assign‐...

  • Page 67: Power Factor Definition

    Installation Setup Connections > Power Factor Definition 3.2.8 Power Factor Definition Definition Power Factor is defined as a ratio of the real power to apparent power. In a purely resistive circuit, the voltage and current wave‐ forms are instep resulting in a ratio or power factor of 1.00 (often referred to as unity).

  • Page 68: Magnetic Pickup Unit (Mpu)

    Installation Setup Connections > Magnetic Pickup Unit (MPU) Phasor diagram The phasor diagram is used from the generator's view. Inductive Capacitive Diagram 3.2.9 Magnetic Pickup Unit (MPU) General notes The shield of the MPU (Magnetic Pickup Unit) connec‐ tion cable must be connected to a single point ground terminal near the easYgen.

  • Page 69: Discrete Inputs

    Installation Setup Connections > Discrete Inputs Terminal Description Amax MPU input - inductive/ 2.5 mm² switching MPU input - GND 2.5 mm² Characteristic Fig. 52: MPU - characteristic Fig. 52 shows the minimal necessary input voltage depending on frequency. 3.2.10 Discrete Inputs General notes WARNING!
  • Page 70 Installation Setup Connections > Discrete Inputs Schematic and terminal assign‐ ment Fig. 53: Discrete input - positive polarity signal Fig. 54: Discrete input - negative polarity signal Terminal Description Discrete Input [DI 01] 2.5 mm² Preconfigured to "Emergency stop" Discrete Input [DI 02] 2.5 mm²...

  • Page 71: Relay Outputs (Logicsmanager)

    Installation Setup Connections > Relay Outputs (LogicsManag... Fig. 56: Discrete inputs - state N.C. In the state N.C., a potential is continuously present during normal operation; if an alarm is issued or control operation is performed, the input is de-energized. The N.O.

  • Page 72: Analog Inputs

    Installation Setup Connections > Analog Inputs Terminal Description Common N.O. Form A Relay output [R 08] Preconfigured to "Command: close MCB" or Logi‐ 2.5 mm² csManager Relay output [R 09] 2.5 mm² LogicsManager Relay output [R 10] 2.5 mm² LogicsManager Relay output [R 11] 2.5 mm²...
  • Page 73 Installation Setup Connections > Analog Inputs VDO, 0 to 180 Ohm; 0 to 5 bar, Index "III"; 0 to 10 bar, Index "IV" VDO, 0 to 380 Ohm; 40 to 120°, Index "92-027-004; 50 to 125°, Index "92-027-006 A catalog of all available VDO sensors is available for download at the VDO homepage (http://www.vdo.com) Mixed operation of resistor senders and 0 to 20 mA senders is possible.
  • Page 74 Installation Setup Connections > Analog Inputs Wiring single-pole senders An accuracy of ≤ 2.5 % may be achieved when using single-pole (easYgen-2500 P1 only) senders. The specified accuracy of ≤ 2.5 % for single-pole sensors can only be achieved if the differential voltage between the genset chassis ground and PE does not exceed +/- 2.5 V.
  • Page 75 Installation Setup Connections > Analog Inputs Fig. 60: Analog inputs - wiring single- and two-pole senders Terminal Description Power supply 0 Vdc 2.5 mm² Power supply 12/24 Vdc (8 to 40.0 Vdc) 2.5 mm² Analog input [AI 01/02/03] ground 2.5 mm² Analog input [AI 01] 2.5 mm²...

  • Page 76: Analog Outputs

    Installation Setup Connections > Analog Outputs Fig. 61: Analog inputs (0 to 20 mA) - wiring single- or two-pole senders Terminal Description Power supply 0 Vdc, unused 2.5 mm² Power supply 12/24 Vdc (8 to 40.0 Vdc), unused 2.5 mm² Analog input [AI 01/02/03] ground 2.5 mm²...
  • Page 77 Installation Setup Connections > Analog Outputs Type Terminal Descrip‐ tion 2.5 mm² Voltage 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² Analog 2.5 mm² output [AO Current 2.5 mm² 2.5 mm² 2.5 mm² Voltage 2.5 mm² 2.5 mm² 2.5 mm²...

  • Page 78: Serial Interfaces

    Installation Setup Connections > Serial Interfaces > RS-485 Interface In case that higher permanent insulation voltages are required than described in the technical data, please install isolation equipment (isolation amplifier) for proper and safe operation. CAUTION! Connecting external power sources to the analog out‐ puts may damage the device.

  • Page 79: Service Port

    Setup Connections > Service Port 3.2.15 Service Port Service port connector The Woodward specific service port is a connector (RJ-45) to extend the interfaces of the controller. The service port can be only used in combination with an optional Woodward direct configuration cable (DPC).

  • Page 80: Can Bus Interfaces

    Installation CAN Bus Interfaces Fig. 67: DPC-RS-232 wiring - schematic Use the Ethernet CAT 5 cable which is supplied with the DPC-RS-232 converter. The maximum cable length must not exceed 0.5 m. For a continuous operation with the direct configuration cable DPC-RS-232 (e.g.
  • Page 81 Installation CAN Bus Interfaces Terminal Description Shield Table 38: CAN bus 2 (easYgen-2500 P1 only) Topology Please note that the CAN bus must be terminated with a resistor, which corresponds to the impedance of the cable (e.g. 120 Ohms, 1/4 W) at both ends. The termination resistor is connected between CAN-H and CAN-L (Fig.
  • Page 82 Installation CAN Bus Interfaces Bus shielding All bus connections of the easYgen are internally grounded via an RC element. Therefore, they may either be grounded directly (rec‐ ommended) or also via an RC element on the opposite bus con‐ nection. The following table details how to shield the different interfaces.

  • Page 83: Connecting 24 V Relays

    Installation Connecting 24 V Relays Woodward recommends the use of shielded, twisted- pair cables for the CAN bus (see examples). – Lappkabel Unitronic LIYCY (TP) 2×2×0.25 UNITRONIC-Bus LD 2×2×0.22 – Connecting 24 V Relays NOTICE! Damage to adjacent electronic components due to induced voltages –...
  • Page 84 Installation Connecting 24 V Relays Advantages and disadvantages of different interference sup‐ pressing circuits are as follows: Connection diagram Load current / voltage curve Advantages Disadvantages Uncritical dimensioning High release delay Lowest possible induced voltage Very simple and reliable Uncritical dimensioning No attenuation below VVDR High energy absorption Very simple setup...

  • Page 85: Configuration

    Configuration Basic Setup > Configure Language/Clock Configuration All parameters are assigned a unique parameter identification number. The parameter identification number may be used to reference individual parameters listed in this manual. This parameter identification number is also displayed in the ToolKit configuration screens next to the respec‐ tive parameter.
  • Page 86 Configuration Basic Setup > Configure Language/Clock Parameter Setting range Description [Default] Example 0 = 0th second of the minute 59 = 59th second of the minute 1711 day 1 to 31 The day of the date is set here. [real-time clock] Example 1 = 1st day of the month.
  • Page 87 Configuration Basic Setup > Configure Language/Clock Parameter Setting range Description [Default] Notes This parameter is only displayed, if Daylight saving time (param‐ eter 4591 Ä p. 86) is set to "On". 4598 DST begin Sunday to Sat‐ The weekday for the DST begin date is configured here weekday urday Notes...
  • Page 88 Configuration Basic Setup > Configure Language/Clock Parameter Setting range Description [Default] 4595 DST end nth. The order number of the weekday for the DST begin date is configured here. weekday [1st] DST ends on the 1st configured weekday of the DST begin month. DST ends on the 2nd configured weekday of the DST begin month.

  • Page 89: Configure Display

    Configuration Basic Setup > Enter Password USA, Canada European Union Year DST Begins 2 DST Ends 2 DST Begins 1 DST Ends 1 a.m. (Second a.m. (First a.m. a.m. Sunday in Sunday in UTC=GMT UTC=GMT March) November) (Last Sunday (Last Sunday in March) in October) 2008...
  • Page 90 Configuration Basic Setup > Enter Password Code level Code level CL0 (User This code level permits for monitoring of the system Level) and limited access to the parameters. Standard password = Configuration of the control is not permitted. none Only the parameters for setting the language, the date, the time, and the horn reset time are acces‐...
  • Page 91 Configuration Basic Setup > Enter Password Code level display The current code level is indicated by the corresponding numeric “Code level display” : “1” ) in the configuration menu value (e.g. screens. The value indicates that all parameters of a higher code level are "locked".

  • Page 92: System Management

    This parameter is only displayed, if Factory Settings (parameter 1703 Ä p. 92) is set to "Yes". This function is used for uploading application software and may only be used by authorized Woodward service personnel! 1706 Clear eventlog The event history will be cleared.

  • Page 93: Password System

    Configuration Configure Measurement Parameter Setting range Description [Default] [No] The event history will not be cleared. Notes This parameter is only displayed, if Factory Settings (parameter 1703 Ä p. 92) is set to "Yes". 4.1.6 Password System General notes The following passwords grant varying levels of access to the parameters.
  • Page 94 Configuration Configure Measurement Dependencies PF Power Factor Active Power [kW] Apparent power [kVA] Reactive Power [kvar] The AC power triangle illustrates the dependencies between active power, apparent power, reactive power and power factor. PF = P/S = cos Φ Q = √(S S = √(P P = S * PF Fig.
  • Page 95 Configuration Configure Measurement Parameter Setting range Description [Default] 1601 Engine rated 500 to 4,000 Number of revolutions per minute of the engine at rated engine speed. The speed speed control with an ECU via J1939 CAN bus refers to this value. [1,500 rpm] 1766 Generator...
  • Page 96 Configuration Configure Measurement Parameter Setting range Description [Default] Notes Ä Chapter 3.2.5.1 “Generator For information on measuring principles refer to Voltage” on page 43 . Never configure the busbar measurement for phase-neutral, if the other sys‐ tems like mains and generator are configured as 3Ph 3W or 3Ph 4W. The phase angle for synchronization would be not correct.
  • Page 97 Configuration Configure Measurement Parameter Setting range Description [Default] 1Ph 3W Measurement is performed Line-Neutral (WYE connected system) and Line- Line (Delta connected system). The protection depends on the setting of parameter 1770 Ä p. 107. Measurement, display, and protection are adjusted according to the rules for single-phase systems.

  • Page 98: Configure Transformer

    Configuration Configure Measurement > Configure Transformer Parameter Setting range Description [Default] 1Ph 2W Measurement is performed Line-Neutral (WYE connected system) if param‐ eter 1858 Ä p. 95 is configured to "Phase - neutral" and Line-Line (Delta con‐ nected system) if parameter 1858 Ä...
  • Page 99 Configuration Configure Measurement > Configure Transformer Parameter Setting range Description [Default] 1801 Gen. PT pri‐ 50 to 650000 V Some generator applications may require the use of potential transformers to mary rated facilitate measuring the voltages produced by the generator. The rating of the [400 V] voltage primary side of the potential transformer must be entered into this parameter.
  • Page 100 Configuration Configure Measurement > Configure Transformer Parameter Setting range Description [Default] 1812 Busb1 PT sec‐ 50 to 480 V Some applications may require the use of potential transformers to facilitate ondary rated measuring the busbar voltages. The rating of the secondary side of the poten‐ [400 V] volt.

  • Page 101: Function Of Inputs And Outputs

    Configuration Function Of Inputs And Outpu... > Discrete Inputs Parameter Setting range Description [Default] 1807 Mains CT pri‐ 1 to 32000 A/x The input of the current transformer ratio is necessary for the indication and mary rated cur‐ control of the actual monitored value. [500 A/x] rent The current transformers ratio should be selected so that at least 60 % of the...
  • Page 102 Configuration Function Of Inputs And Outpu... > Discrete Inputs Programmable – The discrete input has been assigned a default function using either the LogicsManager or preconfigured alarms such as "emergency stop". – The following sections describe how these functions are assigned.
  • Page 103 Configuration Function Of Inputs And Outpu... > Discrete Inputs Input Type/Preset Description Discrete input [DI 07] Fixed to "Reply: MCB open" Only applicable for application mode This input implements negative function logic. The controller utilizes the CB auxiliary (B) contacts into this dis‐ crete input to reflect the state of the MCB.

  • Page 104: Discrete Outputs

    Configuration Function Of Inputs And Outpu... > Discrete Outputs 4.3.2 Discrete Outputs Programmable – The discrete output has been assigned a default function using the LogicsManager. – The following text describes how these functions are assigned using the LogicsManager. – It is possible to change the function of the discrete output if required.
  • Page 105 Configuration Function Of Inputs And Outpu... > Discrete Outputs CAUTION! Uncontrolled operation due to unknown configura‐ tion The circuit breaker commands must be checked before every commissioning because the relays can be used for different applications and can be assig‐ ened to various functions.
  • Page 106 Configuration Function Of Inputs And Outpu... > Discrete Outputs Output Type/Preset Description Relay output [R 06] Fixed Only applicable for application modes Preconfigured to "Command: close GCB" The "Command: close GCB" output issues the signal for the GCB to close. This relay may be configured as an impulse or constant output signal depending on parameter 3414 Ä...

  • Page 107: Configure Monitoring

    Configuration Configure Monitoring > Generator > Generator Operating Volta... Output Type/Preset Description Relay output [R 10] Programmable The auxiliary services output (LogicsManager 03.01) will be ena‐ bled with the start command (prior to the engine start because of Preconfigured to "Auxiliary services" the prerun time) and remains enabled as long as the engine is running.

  • Page 108: Generator Overfrequency (Level 1 & 2) Ansi# 81O

    Configuration Configure Monitoring > Generator > Generator Overfrequency (L... Parameter Setting range Description [Default] 5800 Upper voltage 100 to 150 % The maximum permissible positive deviation of the generator voltage from the limit generator rated voltage (parameter 1766 Ä p. 95) is configured here.

  • Page 109: Generator Underfrequency (Level 1 & 2) Ansi# 81U

    Configuration Configure Monitoring > Generator > Generator Underfrequency (... Parameter Setting range Description [Default] 1900 Monitoring [On] Overfrequency monitoring is carried out according to the following parame‐ 1906 ters. Monitoring is performed at two levels. Both values may be configured independent from each other (prerequisite: Level 1 limit <...
  • Page 110 Configuration Configure Monitoring > Generator > Generator Underfrequency (... If this protective function is triggered, the display indi‐ cates "Gen. underfrequency 1" or "Gen. underfre‐ quency 2" and the logical command variable "06.03" or "06.04" will be enabled. Ä Chapter 9.1.1 “Triggering Characteristics” on page 481 Refer to for the triggering characteristic of this monitoring function.

  • Page 111: Generator Overvoltage (Level 1 & 2) Ansi# 59

    Configuration Configure Monitoring > Generator > Generator Overvoltage (Lev... Parameter Setting range Description [Default] 1952 Self acknowl‐ The control unit automatically clears the alarm if the fault condition is no edge longer detected. 1958 [No] The control unit does not automatically reset the alarm when the fault condi‐ tion is no longer detected.

  • Page 112: Generator Undervoltage (Level 1 & 2) Ansi# 27

    Configuration Configure Monitoring > Generator > Generator Undervoltage (Le... Parameter Setting range Description [Default] Notes This value refers to the System rated frequency (parameter 1766 Ä p. 95). 2005 Delay 0.02 to 99.99 s If the monitored generator voltage value exceeds the threshold value for the delay time configured here, an alarm will be issued.
  • Page 113 Configuration Configure Monitoring > Generator > Generator Undervoltage (Le... The parameter limits listed below have identical setting ranges. Each parameter may be configured with dif‐ ferent settings to create unique trip characteristics for specific thresholds. This monitoring function is disabled when the idle mode (Ä...

  • Page 114: Generator Time-Overcurrent (Level 1, 2 & 3) Ansi# 50/51

    Configuration Configure Monitoring > Generator > Generator Time-Overcurrent... Parameter Setting range Description [Default] 2053 Delayed by [Yes] Monitoring for fault conditions is not performed until engine delayed moni‐ engine speed toring is enabled. The engine monitoring delay time (param‐ 2059 eter 3315 Ä...

  • Page 115: Generator Reverse/Reduced Power (Level 1 & 2) Ansi# 32R/F

    Configuration Configure Monitoring > Generator > Generator Reverse/Reduced ... Parameter Setting range Description [Default] 2201 Alarm class Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what action should be taken when the limit is surpassed. 2207 2201: [E] 2213...
  • Page 116 Configuration Configure Monitoring > Generator > Generator Reverse/Reduced ... Level 1 limit = Positive and Level 2 limit = Positive (whereas Level 1 limit > Level 2 limit > 0 %) Both limits are configured for reduced power monitoring. Example Rated power is 100 kW, Level 1 limit = 5 % >...

  • Page 117: Generator Overload Iop (Level 1 & 2) Ansi# 32

    Configuration Configure Monitoring > Generator > Generator Overload IOP (Le... Parameter Setting range Description [Default] 2251 Alarm class Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what action should be taken when the limit is surpassed. 2257 2251: [B] 2257: [E]...

  • Page 118: Generator Overload Mop (Level 1 & 2) Ansi# 32

    Configuration Configure Monitoring > Generator > Generator Overload MOP (Le... Parameter Setting range Description [Default] 2300 Monitoring [On] Overload monitoring is carried out according to the following parameters. Monitoring is performed at two levels. 2306 Both values may be configured independent from each other (prerequisite: Level 1 limit <...
  • Page 119 Configuration Configure Monitoring > Generator > Generator Overload MOP (Le... The controller monitors if the system is in a mains parallel or an isolated operation. When the contoller detects that the system is operating parallel with the mains, the Generator Overload IOP Ä...

  • Page 120: Generator Unbalanced Load (Level 1 & 2) Ansi# 46

    Configuration Configure Monitoring > Generator > Generator Unbalanced Load ... Parameter Setting range Description [Default] 2352 Self acknowl‐ The control automatically clears the alarm if the fault condition is no longer edge detected. 2358 [No] The control does not automatically reset the alarm when the fault condition is no longer detected.
  • Page 121 Configuration Configure Monitoring > Generator > Generator Unbalanced Load ... Examples Exceeding a limit value Current in phase L1 = current in phase L3 Current in phase L2 has been exceeded = tripping value percentage (example 10 %) = rated current (example 300 A) Tripping value for phase L2: ≥...

  • Page 122: Generator Voltage Asymmetry

    Configuration Configure Monitoring > Generator > Generator Voltage Asymmetry Parameter Setting range Description [Default] Notes Ä Chapter 9.5.1 “Alarm Classes” For additional information refer to on page 587 2402 Self acknowl‐ The control unit automatically clears the alarm if the fault condition is no edge longer detected.

  • Page 123: Generator Ground Fault (Level 1 & 2)

    Configuration Configure Monitoring > Generator > Generator Ground Fault (Le... Parameter Setting range Description [Default] 3903 Limit 0.5 to 15.0 % The percentage values that are to be monitored for each threshold limit are defined here. [10.0 %] If this value is reached or exceeded for at least the delay time without inter‐ ruption, the action specified by the alarm class is initiated.
  • Page 124 Configuration Configure Monitoring > Generator > Generator Ground Fault (Le... Calculated ground fault The current produced by the generator is monitored depending on how parameter "Generator current measuring" (parameter 1850 Ä p. 97) is configured. The measured three conductor cur‐ rents IGen-L1, IGen-L2 and IGen-L3 are vectorially totaled (IS = IGen-L1 + IGen-L2 + IGen-L3) and compared with the configured fault limit (the calculated actual value is indicated in the display).
  • Page 125 Configuration Configure Monitoring > Generator > Generator Ground Fault (Le... The pointer between the neutral point and the point of the shifted pointer I ' results is the sum current I as shown in (Fig. 74/2). In order to be able to add the pointers vectorially, these must be divided into their X- and Y-coordinates (IL2X, IL2Y, IL3X and IL3Y).
  • Page 126 Configuration Configure Monitoring > Generator > Generator Ground Fault (Le... Parameter Setting range Description [Default] Notes If the monitored ground fault falls below the threshold (minus the hysteresis) before the delay expires the time will be reset. 3251 Alarm class Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what action should be taken when the limit is surpassed.

  • Page 127: Generator Phase Rotation

    Configuration Configure Monitoring > Generator > Generator Phase Rotation 4.4.1.13 Generator Phase Rotation General notes NOTICE! Damage to the control unit and/or generation equipment – Ensure that the control unit is properly connected to phase voltages on both sides of the circuit breaker(s) during installation.
  • Page 128 Configuration Configure Monitoring > Generator > Generator Phase Rotation The direction of configured rotation being monitored by the control unit is displayed on the screen. If this protective function is triggered, the display indi‐ cates "Gen.ph.rot. mismatch" and the logical command variable "06.21"...

  • Page 129: Generator Inverse Time-Overcurrent Ansi# Iec 255

    Configuration Configure Monitoring > Generator > Generator Inverse Time-Ove... 4.4.1.14 Generator Inverse Time-Overcurrent ANSI# IEC 255 General notes The current produced by the generator is monitored depending on how parameter "Generator current measuring" (param‐ eter 1850 Ä p. 97) is configured. If an overcurrent condition is detected, the fault recognition time is determined by the configured tripping characteristic curve and the measured current.
  • Page 130 Configuration Configure Monitoring > Generator > Generator Inverse Time-Ove... Characteristics Fig. 75: "Normal inverse" characteristic Fig. 76: "Highly inverse" characteristic easYgen-2200/2500 | Genset Control 37535B...
  • Page 131 Configuration Configure Monitoring > Generator > Generator Inverse Time-Ove... Fig. 77: "Extremely inverse" characteristic Parameter Setting range Description [Default] 4030 Monitoring [On] Overcurrent monitoring is carried out according to the following parameters. No monitoring is carried out. 4034 Inverse time Selection of the used overcurrent characteristic.

  • Page 132: Generator Lagging Power Factor (Level 1 & 2)

    Configuration Configure Monitoring > Generator > Generator Lagging Power Fa... Parameter Setting range Description [Default] 4032 Self acknowl‐ The control unit automatically clears the alarm if the fault condition is no edge longer detected. [No] The control unit does not automatically reset the alarm when the fault condi‐ tion is no longer detected.

  • Page 133: Generator Leading Power Factor (Level 1 & 2)

    Configuration Configure Monitoring > Generator > Generator Leading Power Fa... Parameter Setting range Description [Default] 2329 Limit -0.999 to 1.000 The values that are to be monitored for each threshold limit are defined here. 2335 2329 [+ 0.900] 2335: [+ 0.700] Notes If the power factor becomes more lagging (i.e.
  • Page 134 Configuration Configure Monitoring > Generator > Generator Leading Power Fa... Fig. 79 shows an example of a leading and a lagging power factor limit and the power factor range, for which the leading power factor monitoring issues an alarm. If this protective function is triggered, the display indi‐ cates "Gen.

  • Page 135: Mains

    Configuration Configure Monitoring > Mains Parameter Setting range Description [Default] 2377 Self acknowl‐ The control unit automatically clears the alarm if the fault condition is no edge longer detected. 2383 [No] The control unit does not automatically reset the alarm when the fault condi‐ tion is no longer detected.

  • Page 136: Mains Operating Voltage / Frequency

    Configuration Configure Monitoring > Mains > Mains Operating Voltage / ... 4.4.2.1 Mains Operating Voltage / Frequency General notes The mains operating voltage/frequency parameters are used to trigger mains failure conditions and activate an emergency run. The mains values must be within this ranges to syn‐ chronize the mains circuit breaker.

  • Page 137: Mains Decoupling

    Configuration Configure Monitoring > Mains > Mains Decoupling Parameter Setting range Description [Default] 5813 Lower fre‐ 50.0 to 100.0 % The maximum permissible negative deviation of the mains frequency from the quency limit rated system frequency (parameter 1750 Ä p. 94) is configured here.

  • Page 138: Mains Overfrequency (Level 1 & 2) Ansi# 81O

    Configuration Configure Monitoring > Mains > Mains Overfrequency (Level... Parameter Setting range Description [Default] 3110 Mains decou‐ [GCB] Mains decoupling is carried out according to the following parameters. If one pling of the subordinate monitoring functions is triggered, the GCB will be opened. If the unit is operated in parallel with the mains and the MCB opens, the GCB will be closed again.
  • Page 139 Configuration Configure Monitoring > Mains > Mains Overfrequency (Level... The mains overfrequency Level 2 limit configuration parameters are located below the mains decoupling function menu on the display. Parameter Setting range Description [Default] 2850 Monitoring [On] Overfrequency monitoring is carried out according to the following parame‐ ters.

  • Page 140: Mains Underfrequency (Level 1 & 2) Ansi# 81U

    Configuration Configure Monitoring > Mains > Mains Underfrequency (Leve... 4.4.2.4 Mains Underfrequency (Level 1 & 2) ANSI# 81U General notes There are two underfrequency alarm levels available in the control. Both alarms are definite time alarms and are illustrated in the figure below.

  • Page 141: Mains Overvoltage (Level 1 & 2) Ansi# 59

    Configuration Configure Monitoring > Mains > Mains Overvoltage (Level 1... Parameter Setting range Description [Default] 2908 The control unit does not automatically reset the alarm when the fault condi‐ tion is no longer detected. The alarm must be acknowledged and reset by manually pressing the appro‐ priate buttons or by activating the LogicsManager output "External acknowl‐...

  • Page 142: Mains Undervoltage (Level 1 & 2) Ansi# 27

    Configuration Configure Monitoring > Mains > Mains Undervoltage (Level ... Parameter Setting range Description [Default] 2955 Delay 0.02 to 99.99 s If the monitored mains voltage exceeds the threshold value for the delay time configured here, an alarm will be issued. 2961 2955: [1.50 s] 2961: [0.06 s]...
  • Page 143 Configuration Configure Monitoring > Mains > Mains Undervoltage (Level ... If this protective function is triggered, the display indi‐ cates "Mains undervoltage 1" or "Mains under‐ voltage 2" and the logical command variable "07.12" or "07.13" will be enabled. Ä Chapter 9.1.1 “Triggering Characteristics” on page 481 Refer for the triggering characteristic of this monitoring function.

  • Page 144: Mains Voltage Increase

    Configuration Configure Monitoring > Mains > Mains Voltage Increase Parameter Setting range Description [Default] 3003 Delayed by Monitoring for fault conditions is not performed until engine delayed moni‐ engine speed toring is enabled. The engine monitoring delay time (param‐ 3009 eter 3315 Ä...
  • Page 145 Configuration Configure Monitoring > Mains > Mains Voltage Increase Please be aware that if "Mains voltage monitoring" (parameter 1771 Ä p. 135) is configured to "All" and the mains voltage increase monitoring (parameter 8806 Ä p. 145) is used, that this function only moni‐ tors "Phase - neutral".

  • Page 146: Mains Time-Dependent Voltage

    Configuration Configure Monitoring > Mains > Mains Time-Dependent Volta... 4.4.2.8 Mains Time-Dependent Voltage General notes Voltage is monitored depending on parameter "Mains voltage measuring" (parameter 1853 Ä p. 97). This monitoring function is supporting a dynamic stabilization of mains. For this reason a FRT (Fault-Ride-Through) curve can be defined.
  • Page 147 Configuration Configure Monitoring > Mains > Mains Time-Dependent Volta... Fig. 80: Time-dependent voltage monitoring 0.00 s ￫ 45.0 % 3.00 s ￫ 90.0 % 0.15 s ￫ 45.0 % 4.00 s ￫ 90.0 % 0.15 s ￫ 70.0 % Fallback threshold 90.0 % 0.70 s ￫...
  • Page 148 Configuration Configure Monitoring > Mains > Mains Time-Dependent Volta... Parameter Setting range Description [Default] 4978 Fallback 0.0 to 150.0 % The time-dependent voltage monitoring fallback voltage is configured here. If threshold the measured voltage falls below/exceeds the voltage configured here for at [90.0 %] least the configured "Fallback time"...

  • Page 149: Qv Monitoring

    Configuration Configure Monitoring > Mains > QV Monitoring Parameter Setting range Description [Default] The control unit does not automatically reset the alarm when the fault condi‐ tion is no longer detected. The alarm must be acknowledged and reset by manually pressing the appro‐ priate buttons or by activating the LogicsManager output "External acknowl‐...
  • Page 150 Configuration Configure Monitoring > Mains > QV Monitoring Fig. 81: QV monitoring - schematic Parameter Setting range Description [Default] 3292 Monitoring QV monitoring is carried out according to the following parameters. [Off] No monitoring is carried out. 3285 Limit under‐ 45 to 150 % The percentage voltage value that is to be monitored is defined here.

  • Page 151: Change Of Frequency

    Configuration Configure Monitoring > Mains > Change Of Frequency Parameter Setting range Description [Default] 3283 Delay step 1 0.10 to 99.99 s If the QV monitoring conditions are met, for the delay time configured here, an alarm "QV monitoing 1" will be issued and LogicsManager 07.29 becomes [0.50 s] TRUE.
  • Page 152 Configuration Configure Monitoring > Mains > Change Of Frequency A vector/phase shift as shown in Fig. 82 causes a premature or delayed zero passage. The determined cycle duration difference corresponds with the occurring phase shift angle. The monitoring may be carried out three-phased or one/three- phased.
  • Page 153 Configuration Configure Monitoring > Mains > Change Of Frequency Parameter Setting range Description [Default] Notes If a phase/vector shift occurs in one or two phases, the single-phase threshold value (parameter 3054 Ä p. 153) is taken into consideration; if a phase/vector shift occurs in all three phases, the three-phase threshold value (parameter 3055 Ä...
  • Page 154 Configuration Configure Monitoring > Mains > Change Of Frequency Parameter Setting range Description [Default] 3101 df/dt: Alarm Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what class action should be taken when the limit is surpassed. Notes Ä...

  • Page 155: Mains Voltage Phase Rotation

    Configuration Configure Monitoring > Mains > Mains Voltage Phase Rotat... 4.4.2.11 Mains Voltage Phase Rotation General notes NOTICE! Damage to the control unit and/or generation equipment – Please ensure during installation that all voltages applied to this unit are wired correctly to both sides of the circuit breaker.
  • Page 156 Configuration Configure Monitoring > Mains > Mains Voltage Phase Rotat... This monitoring function is only enabled if Mains voltage measuring (parameter 1853 Ä p. 97) is config‐ ured to "3Ph 4W" or "3Ph 3W" and the measured voltage exceeds 50 % of the rated voltage (param‐ eter 1768 Ä...

  • Page 157: Engine

    Configuration Configure Monitoring > Engine > Engine Overspeed (Level 1 ... 4.4.3 Engine 4.4.3.1 Engine Overspeed (Level 1 & 2) ANSI# 12 General notes The speed measured by the magnetic pickup unit (MPU) is moni‐ tored for overspeed. If the MPU is disabled, the speed may only be monitored using the generator overfrequency monitoring.

  • Page 158: Engine Underspeed (Level 1 & 2)

    Configuration Configure Monitoring > Engine > Engine Underspeed (Level 1... Parameter Setting range Description [Default] 2103 Delayed by Monitoring for fault conditions is not performed until engine delayed moni‐ engine speed toring is enabled. The engine monitoring delay time (param‐ 2109 eter 3315 Ä...

  • Page 159: Engine/Generator Speed Detection

    Configuration Configure Monitoring > Engine > Engine/Generator Speed Det... Parameter Setting range Description [Default] Notes Ä Chapter 9.5.1 “Alarm Classes” For additional information refer to on page 587 2152 Self acknowl‐ The control unit automatically clears the alarm if the fault condition is no edge longer detected.
  • Page 160 Configuration Configure Monitoring > Engine > Engine/Generator Speed Det... Speed/frequency mismatch (n/f mismatch) is carried out only if an MPU is connected to the control and parameter "Speed pickup" (param‐ eter 1600 Ä p. 242), is configured On. The following is valid: The measurement via Pickup is enabled (On): Mismatch monitoring is carried out using the engine...

  • Page 161: Engine/Generator Active Power Mismatch

    Configuration Configure Monitoring > Engine > Engine/Generator Active Po... Parameter Setting range Description [Default] 2452 Self acknowl‐ The control unit automatically clears the alarm if the fault condition is no edge longer detected. [No] The control unit does not automatically reset the alarm when the fault condi‐ tion is no longer detected.

  • Page 162: Engine/Mains Active Power Mismatch

    Configuration Configure Monitoring > Engine > Engine/Mains Active Power ... Parameter Setting range Description [Default] 2922 Self acknowl‐ The control unit automatically clears the alarm if the fault condition is no edge longer detected. [No] The control unit does not automatically reset the alarm when the fault condi‐ tion is no longer detected.

  • Page 163: Engine/Generator Unloading Mismatch

    Configuration Configure Monitoring > Engine > Engine/Generator Unloading... Parameter Setting range Description [Default] Notes Ä Chapter 9.5.1 “Alarm Classes” For additional information refer to on page 587 2932 Self acknowl‐ The control unit automatically clears the alarm if the fault condition is no edge longer detected.

  • Page 164: Engine Start Failure

    Configuration Configure Monitoring > Engine > Engine Shutdown Malfunctio... Parameter Setting range Description [Default] 3122 Self acknowl‐ The control unit automatically clears the alarm if the fault condition is no edge longer detected. [No] The control unit does not automatically reset the alarm when the fault condi‐ tion is no longer detected.

  • Page 165: Engine Unintended Stop

    Configuration Configure Monitoring > Engine > Engine Unintended Stop If this protective function is triggered, the display indi‐ cates "Eng. stop malfunct." and the logical command variable "05.06" will be enabled. We recommend to assign this monitoring function to a discrete output to be able to shutdown the engine with an external device to provide a shutdown redundancy.

  • Page 166: Engine Operating Range Failure

    Configuration Configure Monitoring > Engine > Engine Operating Range Fai... Parameter Setting range Description [Default] 2650 Monitoring [On] Monitoring of an unintended stop is carried out according to the following parameters. Monitoring is disabled. 2651 Alarm class Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what action should be taken when the limit is surpassed.

  • Page 167: Engine Charge Alternator (D+)

    Configuration Configure Monitoring > Engine > Engine Charge Alternator (... If this protective function is triggered, the display indi‐ cates "Operat. range failed" and the logical command variable "06.31" will be enabled. Parameter Setting range Description [Default] 2660 Monitoring [On] Monitoring of the operating range is carried out according to the following parameters.

  • Page 168: Breaker

    Configuration Configure Monitoring > Breaker > Configure GCB Parameter Setting range Description [Default] 4050 Monitoring Monitoring of the charge alternator is carried out according to the following parameters. [Off] Monitoring is disabled. 4055 Delay 2 to 999 s If the voltage measured at the auxiliary excitation input D+ falls below a fixed limit for the time defined here, an alarm will be issued.
  • Page 169 Configuration Configure Monitoring > Breaker > Configure GCB If the control is attempting to open the circuit breaker and it fails to see that the CB is open within the configured time in seconds after issuing the breaker open command then the monitoring CB alarm will be initiated (refer to parameter "GCB open monitoring", param‐...

  • Page 170: Synchronization Gcb

    Configuration Configure Monitoring > Breaker > Synchronization GCB 4.4.4.2 Synchronization GCB General notes NOTICE! If load-dependent start/stop (refer to Ä Chapter 4.5.11.1 “Load Dependent Start Stop (LDSS)” on page 248 ) is enabled, this monitoring function must be configured with a shutdown alarm class (C, D, E, or F) or disable load-dependent start/ stop if triggered to ensure that the next engine will be started.

  • Page 171: Configure Mcb

    Configuration Configure Monitoring > Breaker > Configure MCB 4.4.4.3 Configure MCB General notes If an alarm is detected when attempting to close the MCB, an emergency power operation will be carried out if the "Emergency start with MCB failure" is "On". If an alarm class higher than 'B' class has been selected it will not be possible to start the engine with the setting "Emergency start with MCB failure"...
  • Page 172 Configuration Configure Monitoring > Breaker > Configure MCB Fault at 'closing the MCB' Alarm classes A & B Parameter 2802 Ä p. 245 "Emergency run" = Off; If the MCB cannot be closed, the busbar remains without voltage, until the MCB breaker fault is acknowledged. The control continues attempting to close the MCB.

  • Page 173: Synchronization Mcb

    Configuration Configure Monitoring > Breaker > Synchronization MCB 4.4.4.4 Synchronization MCB Parameter Setting range Description [Default] 3070 Monitoring [On] Monitoring of the MCB synchronization is carried out according to the fol‐ lowing parameters. Monitoring is disabled. 3073 Timeout 3 to 999 s If it was not possible to synchronize the MCB within the time configured here, an alarm will be issued.

  • Page 174: Generator/Busbar/Mains Phase Rotation

    Configuration Configure Monitoring > Breaker > Generator/Busbar/Mains Pha... 4.4.4.5 Generator/Busbar/Mains Phase Rotation General notes NOTICE! Damage to the control unit and/or generation equipment – Ensure that the control unit is properly connected to phase voltages on both sides of the circuit breaker(s) during installation.

  • Page 175: Flexible Limits

    Configuration Configure Monitoring > Flexible Limits This monitoring function is only enabled if Generator voltage measuring (parameter 1851 Ä p. 96) and Mains voltage measuring (parameter 1853 Ä p. are configured to "3Ph 4W" or "3Ph 3W" and the measured voltage exceeds 50 % of the rated voltage (parameter 1766 Ä...
  • Page 176 Configuration Configure Monitoring > Flexible Limits This control unit offers 16 flexible limits. They may be used for "limit switch" functions of all measured analog values. It is possible to choose between alarm (warning and shutdown) and control operation via the LogicsManager. If an alarm class is triggered, the display indicates "Flexible limit {x}", where {x} indicates the flexible limit 1 to 16, or the text config‐...
  • Page 177 Configuration Configure Monitoring > Flexible Limits Parameter Setting range Description [Default] Notes Ä “Examples” on page 178 for examples on how to configure the Refer to limit. 4216 Hysteresis 0 to 32000 During monitoring, the actual value must exceed or fall below one of the limits defined in parameter 4205 Ä...
  • Page 178 Configuration Configure Monitoring > Flexible Limits Flexible Descrip‐ Moni‐ Moni‐ Moni‐ Limit Hyste‐ Delay Alarm Self Delayed limit # tion toring tored toring at resis class acknowl‐ analog edge engine input speed 7124 4290 4296 4294 4295 4298 4297 4291 4292 4293 7132...

  • Page 179: Miscellaneous

    Configuration Configure Monitoring > Miscellaneous > Alarm Acknowledgement Ä “Flexible limits - configuration examples” Table Refer to on page 179 for configuration examples. The analog inputs must be configured accordingly. Parameter Example for low oil pressure monitoring Example for high coolant temperature monitoring Description Oil pressure...

  • Page 180: Can Bus Overload

    Configuration Configure Monitoring > Miscellaneous > CAN Bus Overload Parameter Setting range Description [Default] 12490 Ext. acknowl‐ Determined by It is possible to acknowledge all alarms simultaneously from remote, e.g. with edge LogicsManager a discrete input. The logical output of the LogicsManager has to become TRUE twice.

  • Page 181: Can Interface 1

    Configuration Configure Monitoring > Miscellaneous > CAN Interface 2 4.4.6.3 CAN Interface 1 General notes The CANopen interface 1 is monitored. If the interface does not receive a Receive Process Data Object (RPDO) before the delay expires, an alarm will be initiated. If this protective function is triggered, the display indi‐...

  • Page 182: Can Interface 2 - J1939 Interface

    Configuration Configure Monitoring > Miscellaneous > CAN Interface 2 - J1939 In... If you are not using the exact amount of external I/O modules you have defined, the monitoring function does not work correctly. Parameter Setting range Description [Default] 16187 Monitoring CANopen interface 2 monitoring is carried out according to the following parameters.

  • Page 183: J1939 Interface - Red Stop Alarm

    Configuration Configure Monitoring > Miscellaneous > J1939 Interface - Red Stop... Parameter Setting range Description [Default] 15110 Monitoring Monitoring of the J1939 interface is carried out according to the following parameters. [Off] Monitoring is disabled. 15114 Delay 2 to 6500 s The delay is configured with this parameter.

  • Page 184: J1939 Interface - Amber Warning Alarm

    Configuration Configure Monitoring > Miscellaneous > J1939 Interface - Amber Wa... Parameter Setting range Description [Default] 15119 Delay 0 to 999 s The red stop lamp delay is configured with this parameter. [2 s] If the ECU sends the Red Stop Lamp On message, the action specified by the alarm class is initiated after the delay configured here expires.

  • Page 185: Battery Overvoltage (Level 1 & 2)

    Configuration Configure Monitoring > Miscellaneous > Battery Overvoltage (Level... Parameter Setting range Description [Default] 15121 Alarm class Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what E/F/Control action should be taken when the limit is surpassed. Notes Ä...

  • Page 186: Battery Undervoltage (Level 1 & 2)

    Configuration Configure Monitoring > Miscellaneous > Battery Undervoltage (Leve... Parameter Setting range Description [Default] 3455 Delay 0.02 to 99.99 s If the monitored battery voltage exceeds the threshold value for the delay time configured here, an alarm will be issued. 3461 3455: [5.00 s] 3461: [1.00 s]...

  • Page 187: Multi-Unit Parameter Alignment

    Configuration Configure Monitoring > Miscellaneous > Multi-Unit Parameter Alig... Parameter Setting range Description [Default] 3500 Monitoring [On] Undervoltage monitoring of the battery voltage is carried out according to the following parameters. Both values may be configured independent from each 3506 other (prerequisite: Level 1 >...
  • Page 188 9921 Ä p. 322 Table 45: Multi-unit parameter alignment - monitored parameters This parameter is not visible and therefore not config‐ urable in the easYgen-2000 Series. Nevertheless, this parameter plays a role if there is load share between easYgen-2000 and easYgen-3000 devices. Please...

  • Page 189: Multi-Unit Missing Members

    Configuration Configure Monitoring > Miscellaneous > Multi-Unit Missing Members Parameter Setting range Description [Default] 4070 Monitoring [On] Multi-unit parameter alignment monitoring is carried out. Monitoring is disabled. 4071 Alarm class Alarm class This function may be assigned an independent alarm class that specifies Class A/B/C/D/ what action should be taken when this function triggers an alarm.

  • Page 190: Configure Application

    Configuration Configure Application > Configure Breakers Parameter Setting range Description [Default] 4062 Self acknowl‐ The control automatically clears the alarm if the fault condition is no longer edge detected. [No] The control does not automatically reset the alarm when the fault condition is no longer detected.

  • Page 191: Dead Bus Closing Gcb

    Configuration Configure Application > Configure Breakers > Dead Bus Closing GCB Operation of the circuit breakers The configuration of pulse switching takes place in the following screen and has the described effect on the signal sequence (the MCB cannot be controlled by the continuous pulse for security rea‐ sons, because otherwise, the MCB would be opened in case of a failure/exchange of the easYgen).

  • Page 192: Synchronization Gcb/Mcb

    Configuration Configure Application > Configure Breakers > Synchronization GCB/MCB The MCB has been open for at least the time configured in "Transfer time GCB↔MCB" (parameter 3400 Ä p. 201) (Mode with open transition mode only) The busbar voltage is below the dead bus detection limit (parameter 5820 Ä...

  • Page 193: Dead Bus Closing Mcb

    Configuration Configure Application > Configure Breakers > Dead Bus Closing MCB Synchronizing the MCB – The GCB is closed (or at least one GCB is closed in a mul‐ tiple genset application) – The busbar voltage is within the configured operating range –...

  • Page 194: Open Gcb

    Configuration Configure Application > Configure Breakers > Open GCB Automatic operation The operating mode AUTOMATIC has been selected The parameter "Dead busbar closure MCB" (parameter 3431 Ä p. 206) is configured On The mains voltage is available and within the configured oper‐ Ä...

  • Page 195: Open Mcb

    Configuration Configure Application > Configure Breakers > Transition Modes (Breaker ... In the event of an automatic stopping in the AUTOMATIC oper‐ ating mode (the start request has been terminated or a stop request has been initiated) In critical mode (Sprinkler operation), provided that an emer‐ gency power operation is not active, and "Close GCB in over‐...
  • Page 196 Configuration Configure Application > Configure Breakers > Transition Modes (Breaker ... Following the stop request the following occurs: The generator sheds load until real power has reached the "Unload limit" (parameter 3125 Ä p. 163) The generator power factor is controlled to "1.00" (unity) The GCB is opened The engine is shut down following the configured cool down period...
  • Page 197 Configuration Configure Application > Configure Breakers > Transition Modes (Breaker ... Closed transition (make-before-break/overlap synchronization) is enabled by configuring parameter 3411 Ä p. 200 to "CLOSED TRANSITION". The circuit breakers are opened irrespective of the power. In the event of an engine start request, a change is made from mains to generator supply.
  • Page 198 Configuration Configure Application > Configure Breakers > Transition Modes (Breaker ... All breaker control (especially the CB closing instructions) must be carried out via master controller (e.g. a PLC). The easYgen controller always issues additionally the breaker open command under fault conditions and in the breaker unloading states (Unloading GCB) if the stop request is active.
  • Page 199 Configuration Configure Application > Configure Breakers > Transition Modes (Breaker ... STOP MANUAL AUTOMATIC The GCB is opened; the MCB is operated Synchronization of either the generator or The GCB is synchronized via an add-on depending on the setting of "Enable MCB" the mains can be initiated by pressing the request.

  • Page 200: Parameters

    Configuration Configure Application > Configure Breakers > Parameters 4.5.1.7 Parameters Parameter Setting range Description [Default] 3401 Application The unit may be configured for four different application modes. The discrete mode inputs and relay outputs are pre-defined dependent upon the selected appli‐ cation mode.

  • Page 201: Breakers Gcb

    Configuration Configure Application > Configure Breakers > Breakers GCB Parameter Setting range Description [Default] Notes This parameter only applies to application mode For a detailed explanation for each mode refer to Ä Chapter 4.5.1.6 “Transi‐ tion Modes (Breaker Logic)” on page 195 . 12931 Transition Determined by...
  • Page 202 Configuration Configure Application > Configure Breakers > Breakers GCB Normally Closed (N.C.) contacts The relay (discrete output) must be energized to open the contact. Fig. 84: Normally Closed contacts - schematic Parameter Setting range Description [Default] 3403 GCB open [N.O.] Normally open: relay The relay "command: GCB open"...
  • Page 203 Configuration Configure Application > Configure Breakers > Breakers GCB Parameter Setting range Description [Default] 5729 Synchroniza‐ [Slip fre‐ The frequency controller adjusts the frequency in a way, that the frequency of tion GCB quency] the source (generator) is marginal greater than the target (busbar). When the synchronizing conditions are reached, a close command will be issued.
  • Page 204 Configuration Configure Application > Configure Breakers > Breakers GCB Parameter Setting range Description [Default] 5707 Phase 0.0 to 60.0 s This is the minimum time that the generator voltage, frequency, and phase matching GCB angle must be within the configured limits before the breaker will be closed. [3.0 s] dwell time Notes...

  • Page 205: Breakers Mcb

    Configuration Configure Application > Configure Breakers > Breakers MCB Parameter Setting range Description [Default] Notes This parameter only applies to application modes 5708 GCB open time 0.10 to 9.90 s This time defines the length of the GCB open time pulse, if the automatic pulse switch unblocking GCB is activated.
  • Page 206 Configuration Configure Application > Configure Breakers > Breakers MCB Parameter Setting range Description [Default] Notes This value refers to the generator rated voltage (parameter 1766 Ä p. 95) and mains rated voltage (parameter 1768 Ä p. 95). If the difference between mains and busbar voltage does not exceed the value configured here and the mains voltage is within the operating voltage window (parameters 5810 Ä...

  • Page 207: Synchronization

    Configuration Configure Application > Configure Breakers > Synchronization Parameter Setting range Description [Default] 5715 Closing time 40 to 300 ms The inherent closing time of the MCB corresponds to the lead-time of the close command. [80 ms] The close command will be issued independent of the differential frequency at the entered time before the synchronous point.

  • Page 208: Inputs And Outputs

    Configuration Configure Application > Inputs And Outputs > Analog Inputs 4.5.2 Inputs And Outputs 4.5.2.1 Analog Inputs Parameter Setting range Description [Default] 3631 Display tem‐ [°C ] The temperature is displayed in °C (Celsius). perature in °F The temperature is displayed in °F (Fahrenheit). 3630 Display pres‐...
  • Page 209 Configuration Configure Application > Inputs And Outputs > Analog Inputs In the following example the first set of x/y coordinates are correct and the second set of x/y coordinates are wrong: X-coordinate (cor‐ 10 % 20 % 40 % 50 % 60 % 80 % 90 %...
  • Page 210 Configuration Configure Application > Inputs And Outputs > Analog Inputs 4.5.2.1.2 Analog Inputs 1 to 3 General notes Monitoring of the analog inputs (overrun/underrun) must be configured manually to the flexible limits (Ä Chapter 4.4.5 “Flexible Limits” on page 175). Parameter Setting range Description...
  • Page 211 Configuration Configure Application > Inputs And Outputs > Analog Inputs Parameter Setting range Description [Default] 1001 Input 1 Notes 1051 Input 2 This parameter is only visible if the parameter "Type" (1000 Ä p. 210/1050 Ä p. 210/1100 Ä p. 210) is configured to "Linear".
  • Page 212 Configuration Configure Application > Inputs And Outputs > Analog Inputs Parameter Setting range Description [Default] Offset -20.0 to 20.0 The resistive input (the "0 to 500 Ohm" analog input) may be calculated with a permanent offset to adjust for inaccuracies. [0.0 Ohm] If the offset feature is utilized, the value configured in this parameter will be added to/subtracted from the measured resistive value.
  • Page 213 Configuration Configure Application > Inputs And Outputs > Analog Inputs Parameter Setting range Description [Default] 1003 Input 1 Notes 1053 Input 2 Monitoring of the analog inputs (overrun/underrun) must be configured man‐ Ä Chapter 4.4.5 “Flexible Limits” on page 175 ). ually to the flexible limits ( 1103 Input 3...
  • Page 214 Configuration Configure Application > Inputs And Outputs > Analog Inputs Parameter Setting range Description [Default] Filter time con‐ A filter time constant may be used to reduce the fluctuation of an analog input stant reading. This filter time constant assesses the average of the signal according to the following formula: Cut-off-frequency = 1 / (20 ms * 2 * π...

  • Page 215: Discrete Inputs

    Configuration Configure Application > Discrete Inputs Parameter Setting range Description [Default] Examples Fuel level – value at 0 %: 0 – value at 100 %: 1000 – desired display: up to 1,000 mm – this parameter: 0,000 mm Angle – value at 0 %: 1799 –...
  • Page 216 Configuration Configure Application > Discrete Inputs Fig. 86: Discrete inputs - alarm/control inputs - operation logic (state N.O.) In the state N.O.: No potential is present during normal operation. If an alarm is issued or control operation is performed, the input is energized.
  • Page 217 Configuration Configure Application > Discrete Inputs Internal discrete inputs - terminal assignment Number Terminal Assignment (all application modes) [DI 01] Alarm input (LogicsManager); pre-configured for 'Emergency Stop' [DI 02] Control input (LogicsManager); pre- configured for 'Start request in AUTO' [DI 03] Alarm input (LogicsManager);...
  • Page 218 Configuration Configure Application > Discrete Inputs Parameter Setting range Description [Default] 1400 DI {x} Text user defined (4 If the discrete input is enabled with alarm class, this text is displayed on the to 16 charac‐ control unit screen. ters) The event history will store this text message as well.

  • Page 219: External Discrete Inputs

    4.5.4 External Discrete Inputs If a Woodward IKD 1 or other external expansion board (Phoenix Contact) is connected to the easYgen via the CAN bus, it is pos‐ sible to use 16 additional discrete inputs. The configuration of these external DIs is per‐...

  • Page 220: Discrete Outputs (Logicsmanager)

    Configuration Configure Application > Discrete Outputs (LogicsMa... 4.5.5 Discrete Outputs (LogicsManager) The discrete outputs are controlled via the LogicsManager. For information on the LogicsManager and its default settings see Ä Chapter 9.4.1 “LogicsManager Over‐ view” on page 549. Some outputs are assigned a function according to the application mode (see following table).

  • Page 221: External Discrete Outputs

    Table 49: Discrete outputs - relay parameter IDs 4.5.6 External Discrete Outputs If a Woodward IKD 1 or other external expansion board (Phoenix Contact) is connected to the easYgen via the CAN bus, it is pos‐ sible to use 16 additional discrete outputs.

  • Page 222: Analog Outputs 1/2

    Configuration Configure Application > Analog Outputs 1/2 The configuration of these external DOs is performed in a similar way like for the internal DOs. Refer to Ä “External discrete outputs - parameter IDs (1 to 8)” Table on page 222 for the parameter IDs of the parameters for external discrete outputs 1 through DO 1 DO 2...
  • Page 223 Configuration Configure Application > Analog Outputs 1/2 Analog output 1 Analog output 2 Example 1 Example 2 default values default values User defined max. output value 5209 5223 100.00 % (20 100.00 % PWM signal 5202 5216 PWM output value 5210 5224 General notes...
  • Page 224 Configuration Configure Application > Analog Outputs 1/2 Parameter Setting range Description [Default] 5203 Filter time con‐ A filter time constant may be used to reduce the fluctuation of an analog stant output value. This filter time constant assesses the average of the signal 5217 according to the following formula: Cut-off-frequency =...
  • Page 225 Configuration Configure Application > Analog Outputs 1/2 Parameter Setting range Description [Default] Example f the value configured here is 75 %, the maximum output range of +/-20 mA / +/-10 V has a upper limit of 10 mA / 5 V. 5202 PWM signal A PWM signal will be output on the respective analog output.

  • Page 226: Analog Outputs 3/4

    Configuration Configure Application > Analog Outputs 3/4 Type Setting in parameter Jumper Range Lower Upper 5201/5215 neces‐ level level sary 20 to 0mA (10 to 0V) 10 to 0V 10 Vdc 0 Vdc User defined Table 52: Analog outputs - signal type selection 4.5.8 Analog Outputs 3/4 The analog outputs 3 and 4 may only be used for 0/4 to 20 mA.
  • Page 227 Configuration Configure Application > Analog Outputs 3/4 Parameter Setting range Description [Default] 5228 Data source Determined by The data source may be selected from the available data sources. Analog Manager 5242 Notes AO3: [00.01 Ä Chapter 9.3.1 “Data Sources” on page 533 for a list of all data Refer to Engine speed] sources.
  • Page 228 Configuration Configure Application > Analog Outputs 3/4 Parameter Setting range Description [Default] [Off] No analog output signal will be issued. user defined A maximum range of +/-20 mA / +/-10 V may be limited using the parame‐ ters 5236 Ä p. 228 5237 Ä...

  • Page 229: Engine

    Configuration Configure Application > Engine > Engine Type Type Setting in parameter External Range Lower Upper 5229/5243 resistor level level 20 to 0mA (10 to 0V) 10 to 0V 10 Vdc 0 Vdc User defined Table 53: Analog outputs - signal type selection 4.5.9 Engine 4.5.9.1...
  • Page 230 Configuration Configure Application > Engine > Engine Type Parameter Setting range Description [Default] Start sequence The starter is engaged ("Turning" is displayed). Following the expiration of the firing delay time and if the engine is rotating with at least the configured "min‐ imum speed for ignition", the ignition is switched on ("Ignition"...
  • Page 231 Configuration Configure Application > Engine > Engine Type Parameter Setting range Description [Default] Notes All functions which are described here, may be assigned by the LogicsMan‐ ager to any relay that is available via the LogicsManager and not assigned to another function.
  • Page 232 Configuration Configure Application > Engine > Engine Type Diesel engine diagrams easYgen-2200/2500 | Genset Control 37535B...
  • Page 233 Configuration Configure Application > Engine > Engine Type Fig. 88: Start/Stop sequence - diesel engine 37535B easYgen-2200/2500 | Genset Control...
  • Page 234 Configuration Configure Application > Engine > Engine Type Gas engine diagrams Fig. 89: Start/Stop sequence - gas engine - failure easYgen-2200/2500 | Genset Control 37535B...
  • Page 235 Configuration Configure Application > Engine > Engine Type Fig. 90: Start/Stop sequence - gas engine - success 37535B easYgen-2200/2500 | Genset Control...

  • Page 236: Engine Start/Stop

    Configuration Configure Application > Engine > Engine Start/Stop 4.5.9.2 Engine Start/Stop Firing speed and delayed moni‐ toring When the ignition speed is reached, the starter is dis‐ engaged under one of the following conditions: The measurement via MPU is enabled (On): –...
  • Page 237 Configuration Configure Application > Engine > Engine Start/Stop Fig. 91: Engine - firing speed and delayed monitoring 37535B easYgen-2200/2500 | Genset Control...
  • Page 238 Configuration Configure Application > Engine > Engine Start/Stop Auxiliary operations The auxiliary operations start, as soon as the engine is to be started or a running engine is detected. At the same time, the discrete output for the auxiliary services (LogicsManager 03.01) will be enabled.
  • Page 239 Configuration Configure Application > Engine > Engine Start/Stop Parameter Setting range Description [Default] 3307 Start pause 1 to 99 s This is the delay time between the individual starting attempts. time [tSP] [7 s] This time is also used to protect the starter relay. The message "Start - Pause"...
  • Page 240 Configuration Configure Application > Engine > Engine Start/Stop Parameter Setting range Description [Default] 3316 Cool down 1 to 999 s Regular stop time [tCD] [180 s] If the engine performs a normal stop (start request is disabled or change into STOP operating mode) or a stop caused by an alarm of alarm class C/D, a cool down with an opened GCB is carried out.

  • Page 241: Magnetic Pickup Unit

    Configuration Configure Application > Engine > Magnetic Pickup Unit 4.5.9.3 Magnetic Pickup Unit To configure the MPU input, the number of teeth on the flywheel detected by the magnetic pick up (MPU) or the number of pickup pulses per revolution of the engine must be configured. Ä...

  • Page 242: Idle Mode

    Configuration Configure Application > Engine > Idle Mode Fly wheel teeth Rated speed Minimum voltage Speed measuring [rpm] range [rpm] 20 to 3850 1500 25 to 3850 1800 25 to 3850 3000 25 to 3850 3600 25 to 3850 15 to 2885 1500 22 to 2885 1800...
  • Page 243 Configuration Configure Application > Engine > Idle Mode The normal operation monitoring limits will be enabled again, if one of the following conditions is fulfilled: – Idle mode has ended and generator frequency has reached rated frequency -1 Hz. (e.g. 49 Hz at 50 Hz rated) Idle mode has ended and engine delayed moni‐...

  • Page 244: Emergency Run

    Configuration Configure Application > Emergency Run 4.5.10 Emergency Run General notes The emergency power operation is possible only in application mode (2 power circuit breakers). If the LogicsManager outputs 'Stop request in AUTO' or 'Inhibit emergency run' are TRUE, an emergency power operation may be prevented or interrupted from an external source.
  • Page 245 Configuration Configure Application > Emergency Run Mains rotation field alarm If the mains returns after a mains failure with a reversed rotation direction the generator remains in emergency power operation until the mains rotation matches the rotation of the generator set. The generator will not start upon a mains rotation field alarm, but it will keep on running if it has already started.

  • Page 246: Automatic Run

    Configuration Configure Application > Automatic Run 4.5.11 Automatic Run General notes The start of the engine can be performed via the following different logical conditions. A discrete input A temperature level An interface start condition A start request from the LDSS function A timer Any logical combination If this logical output becomes TRUE in AUTOMATIC operating...
  • Page 247 Configuration Configure Application > Automatic Run Parameter Setting range Description [Default] 12190 Stop req. in Determined by If this logical output becomes TRUE, it inhibits all other start processes (e.g. AUTO LogicsManager Start req. in Auto, emergency power, etc.). Stopping of the engine can be initi‐ ated externally via a discrete input or any logical combination.

  • Page 248: Load Dependent Start Stop (Ldss)

    Configuration Configure Application > Automatic Run > Load Dependent Start Stop ... Parameter Setting range Description [Default] Notes For information on the LogicsManager and its default settings see Ä Chapter 9.4.1 “LogicsManager Overview” on page 549 . 12530 Operat. mode Determined by Once the conditions of the LogicsManager have been fulfilled the unit will STOP...
  • Page 249 Configuration Configure Application > Automatic Run > Load Dependent Start Stop ... Parameter ID Parameter text Note 5757 IOP Dynamic only for isloated opera‐ tion 5758 MOP Dynamic only for mains parallel operation 5767 MOP Minimum load only for mains parallel operation 5769 MOP Hysteresis...
  • Page 250 Configuration Configure Application > Automatic Run > Load Dependent Start Stop ... 4.5.11.1.2 System Reserve Power If the "Start stop mode" (parameter 5752 Ä p. 252) is configured to "Reserve power", load-dependent start stop is performed in a way that a configured minimum reserve power is maintained in the system.
  • Page 251 Configuration Configure Application > Automatic Run > Load Dependent Start Stop ... If the required generator load setpoint for the control at the mains interchange point exceeds the MOP minimum load threshold (parameter 5767 Ä p. 259), the first genset will be added. –...
  • Page 252 Configuration Configure Application > Automatic Run > Load Dependent Start Stop ... The mains interchange load control (import/export power) has been enabled or the gensets are in isolated operation The conditions of the LogicsManager function "Load- dependent start/stop" have been fulfilled Parameter Setting range Description...
  • Page 253 Configuration Configure Application > Automatic Run > Load Dependent Start Stop ... Parameter Setting range Description [Default] 12925 LDSS Priority 3 2 Determined by Once the conditions of the LogicsManager have been fulfilled, the load- LogicsManager dependent start/stop priority will be set to 3 (the highest priority is valid). [(0 &...
  • Page 254 Configuration Configure Application > Automatic Run > Load Dependent Start Stop ... Parameter Setting range Description [Default] 5756 Changes of Engine sequencing may be configured to start and stop engines according to engines the time remaining until the maintenance hours counter (param‐ eter 2550 Ä...
  • Page 255 Configuration Configure Application > Automatic Run > Load Dependent Start Stop ... Parameter Setting range Description [Default] Example 1 "Changes of engines" is configured to "All 64h" Generator 1 has 262 maintenance hours remaining Generator 2 has 298 maintenance hours remaining The time group for generator 1 is calculated as: 262h/64h = 4.09 = Time group 4 The time group for generator 2 is calculated as: 298h/64h = 4.66 = Time...
  • Page 256 Configuration Configure Application > Automatic Run > Load Dependent Start Stop ... At least one genset must be in operation in isolated operation. There are dedicated LDSS parameters for isolated parallel opera‐ tion because the supply of the load is important here. Parameter Setting range Description...
  • Page 257 Configuration Configure Application > Automatic Run > Load Dependent Start Stop ... Parameter Setting range Description [Default] Notes This parameter is only effective if start stop mode (parameter 5752 Ä p. 252) is configured to "Generator load". The maximum generator load must be configured higher then the minimum generator load for proper operation.
  • Page 258 Configuration Configure Application > Automatic Run > Load Dependent Start Stop ... Parameter Setting range Description [Default] High Starting genset A smaller genset is requested to operate the engines with higher efficiency. This may lead to more frequent starts and stops. The requested load is cala‐ culated so that the gensets will be loaded with 75 % of the range between minimum and maximum generator load (parameters 5762 Ä...
  • Page 259 Configuration Configure Application > Automatic Run > Load Dependent Start Stop ... Parameter Setting range Description [Default] 5764 IOP Add on 0 to 32000 s Load swings may exceed the threshold momentarily. In order to prevent the delay engine from starting due to short-term load swings, a delay time may be con‐ [10 s] figured.
  • Page 260 252) is configured to "Reserve power". This parameter is not visible and therefore not configurable in the Ä Chapter 4.4.6.10 “Multi-Unit Param‐ easYgen-2000 Series. Please refer to eter Alignment” on page 187 for details. 5770 MOP Max. gen‐ 0 to 100 %...
  • Page 261 Configuration Configure Application > Automatic Run > Load Dependent Start Stop ... Parameter Setting range Description [Default] 5758 MOP Dynamic The dynamic determines when to start or stop the next genset and shows the following behavior: Starting genset The Dynamic is only considered for the start sequence if "Fit size of engines" is enabled (refer to parameter 5754 Ä...

  • Page 262: Critical Mode

    This parameter is not visible and therefore not configurable in the Ä Chapter 4.4.6.10 “Multi-Unit Param‐ easYgen-2000 Series. Please refer to eter Alignment” on page 187 for details. 5772 MOP Add on 0 to 32000 s Load swings may exceed the threshold momentarily.
  • Page 263 Configuration Configure Application > Automatic Run > Critical Mode Alarm classes When critical mode is enabled the alarm classes are reclassified as follows: Alarm classes Normal opera‐ tion Critical mode Critical mode "On" A critical mode will be initiated/started once the critical mode oper‐ ation LogicsManager output becomes TRUE (logic "1").
  • Page 264 Configuration Configure Application > Automatic Run > Critical Mode Critical mode during mains supply If critical mode is enabled during mains supply (MCB is closed), the generator will be started (if not already running) and the GCB will be closed. The "Critical mode"...
  • Page 265 Configuration Configure Application > Automatic Run > Critical Mode Critical mode ends before mains recovery: – The emergency power operation will be continued and all shutdown alarms become active again. – If the mains return, the unit transfers the load from gener‐ ator supply to mains supply after the mains settling delay expires, if Enable MCB (parameter 12923 Ä...
  • Page 266 Configuration Configure Application > Automatic Run > Critical Mode Fig. 95: Critical operation at the gen‐ erator Critical mode during mains supply If critical mode is enabled during mains supply (MCB is closed), the generator will be started (if not already running) and operated with open GCB.
  • Page 267 Configuration Configure Application > Automatic Run > Critical Mode Critical mode ends before mains recovery: – The emergency power operation will be continued and all shutdown alarms become active again. – If the mains return, the unit transfers the load from gener‐ ator supply to mains supply after the mains settling delay expires.
  • Page 268 Configuration Configure Application > Automatic Run > Critical Mode Critical mode ends before the start request is terminated: – The engine continues running and a change to generator or parallel operation is performed. – All shutdown alarms will become active again. Start request will be terminated before the critical mode is ter‐...

  • Page 269: Configure Controller

    Configuration Configure Application > Configure Controller 4.5.12 Configure Controller WARNING! Hazards due to incorrect settings The following parameters dictate how the easYgen controls voltage, frequency, load and power factor. Failure to do so may lead to incorrect measurements and failures within the control unit resulting in damage to or destruction of the generator and/or personal injury or death.
  • Page 270 Configuration Configure Application > Configure Controller Derivative, sometimes called "preact" of "rate", is very difficult to draw an accurate analogy to, because the action takes place only when the process changes and is directly related to the speed at which the process changes. Merging into high speed traffic of a freeway from an "on"...

  • Page 271: Frequency Control

    Configuration Configure Application > Configure Controller > Frequency Control 4.5.12.1 Frequency Control Notes on kick impulse function Frequency control provides a kick impulse function, which issues a pulse if the frequency control deadband (param‐ eter 5550 Ä p. 272) is not exceeded and no synchronization could be performed for 20 seconds.
  • Page 272 Configuration Configure Application > Configure Controller > Frequency Control Parameter Setting range Description [Default] 5512 Derivative ratio 0.01 to 100.00 The derivative ratio identifies the D part of the PID controller. [0.01] By increasing this parameter, the stability of the system is increased. The controller will attempt to slow down the action of the actuator in an attempt to prevent excessive overshoot or undershoot.
  • Page 273 Configuration Configure Application > Configure Controller > Frequency Control Parameter Setting range Description [Default] 5552 Gain factor 0.1 to 10.0 The gain factor K influences the operating time of the relays. [5.0] By increasing the number configured in this parameter, the operating time of the relay will be in-creased in response to a deviation from the frequency ref‐...
  • Page 274 Configuration Configure Application > Configure Controller > Frequency Control Parameter Setting range Description [Default] 06.03 Analog input 3 Analog input 3 is used to control the setpoint Notes Selecting a different data source may cause the controller to not operate properly.
  • Page 275 Configuration Configure Application > Configure Controller > Frequency Control Parameter Setting range Description [Default] 5501 Int. freq. con‐ 15.00 to 85.00 The internal generator frequency setpoint 2 is defined in this screen. trol setpoint 2 This value is the reference for the frequency controller when performing iso‐ (Internal fre‐...

  • Page 276: Load Control

    Configuration Configure Application > Configure Controller > Load Control Parameter Setting range Description [Default] Example Rated power: 500 kW Rated frequency setpoint: 50.0 Hz Droop 5.0 % Active power: 0 kW = 0 % of rated power Frequency is adjusted to: (50.0 Hz – [5.0 % * 0.0 * 50 Hz]) = 50.0 Hz. Active power: +250 kW = +50 % of rated power Frequency is adjusted to: (50.0Hz –...
  • Page 277 Configuration Configure Application > Configure Controller > Load Control Parameter Setting range Description [Default] Notes If the gain is configured too high, the result is excessive overshoot/undershoot of the desired value. This parameter is only visible if load control (parameter 5525 Ä...
  • Page 278 Configuration Configure Application > Configure Controller > Load Control Parameter Setting range Description [Default] Notes This parameter is only visible if load control (parameter 5525 Ä p. 276) is configured to "3pos controller". 5562 Gain factor 0.1 to 10.0 The gain factor K influences the operating time of the relays.
  • Page 279 Configuration Configure Application > Configure Controller > Load Control Parameter Setting range Description [Default] 06.02 Analog input 2 Analog input 2 is used to control the setpoint 06.03 Analog input 3 Analog input 3 is used to control the setpoint Notes Selecting a different data source may cause the controller to not operate properly.
  • Page 280 Configuration Configure Application > Configure Controller > Load Control Parameter Setting range Description [Default] 06.03 Analog input 3 Analog input 3 is used to control the setpoint Notes Selecting a different data source may cause the controller to not operate properly.
  • Page 281 Configuration Configure Application > Configure Controller > Load Control Parameter Setting range Description [Default] 5532 Warm up load 0 to 100 % The maximum load is limited to this percentage of the generator rated power limit (parameter 1752 Ä p. 95) until the warm up time (parameter 5534 Ä...

  • Page 282: Derating Of Power

    Configuration Configure Application > Configure Controller > Derating Of Power 4.5.12.3 Derating Of Power General notes This function is used to decrease the current active power setpoint linear according to any value offered by the Analog Manager in mains parallel operation. The unit is capable to derate power e.g. according to the standards of power supply companies.
  • Page 283 Configuration Configure Application > Configure Controller > Derating Of Power Fig. 97: Derating of power (example) If the derating signals are digital (e.g. different relay outputs), the digital signals can be transformed to an analog signals with a simple set of resistors. Parameter Setting range Description...

  • Page 284: Frequency Depending Derating Of Power

    Configuration Configure Application > Configure Controller > Frequency Depending Derati... 4.5.12.4 Frequency Depending Derating Of Power General notes This controller function is supporting a dynamic stabilization of mains. Some grid codes require to derate the real power if the mains frequency increases to a value of e.g. 50.20 Hz (F ).
  • Page 285 Configuration Configure Application > Configure Controller > Frequency Depending Derati... Mains frequency < F (parameter 5783 Ä p. 285) OR Stop Mains parallel operation not active (MCB, GCB and if appli‐ cable GGB are open) OR easYgen is not in AUTOMATIC mode OR The corresponding controller functions are switched "Off"...

  • Page 286: Voltage Control

    Configuration Configure Application > Configure Controller > Voltage Control 4.5.12.5 Voltage Control Parameter Setting range Description [Default] 5607 Voltage Con‐ [PID analog] The voltage is controlled using an analog PID controller. trol 3pos controller The voltage is controlled using a three-step controller. Voltage control is not carried out.
  • Page 287 Configuration Configure Application > Configure Controller > Voltage Control Parameter Setting range Description [Default] 5650 Deadband 0.10 to 9.99 % Isolated operation [1.00 %] The generator voltage is controlled in such a manner that the measured voltage does not deviate from the configured setpoint by more than the value configured in this parameter without the controller issuing a voltage raise/ lower signal to the voltage regulator.
  • Page 288 Configuration Configure Application > Configure Controller > Voltage Control Parameter Setting range Description [Default] 5618 Voltage set‐ Determined by The voltage setpoint 1 source may be selected from the available data point 1 source AnalogManager sources. Ä Chapter 9.3.1 “Data Sources” Even it is possible to select all data sources on page 533 ), only the following data sources may be used: [05.07]...
  • Page 289 Configuration Configure Application > Configure Controller > Voltage Control Parameter Setting range Description [Default] 05.15 Discrete raise/lower voltage The setpoint from the discrete raise/lower voltage function is used as setpoint 06.01 Analog input 1 Analog input 1 is used to control the setpoint 06.02 Analog input 2 Analog input 2 is used to control the setpoint...

  • Page 290: Power Factor Control

    Configuration Configure Application > Configure Controller > Power Factor Control Parameter Setting range Description [Default] 12905 Volt. droop act. Determined by If this LogicsManager condition is TRUE, the voltage droop is enabled. LogicsManager (Voltage droop active) [(08.17 & 1) & Example Rated reactive power: 400 kvar Rated voltage setpoint: 410 V...
  • Page 291 Configuration Configure Application > Configure Controller > Power Factor Control Parameter Setting range Description [Default] 5614 Integral gain 0.01 to 100.00 The integral gain identifies the I part of the PID controller. The integral gain corrects for any offset (between setpoint and process variable) automatically [1.00] over time by shifting the proportioning band.
  • Page 292 Configuration Configure Application > Configure Controller > Power Factor Control Parameter Setting range Description [Default] 5662 Gain factor 0.1 to 10.0 The gain factor K influences the operating time of the relays. [5.0] By increasing the number configured in this parameter, the operating time of the relay will be in-creased in response to a deviation from the power factor reference.
  • Page 293 Configuration Configure Application > Configure Controller > Power Factor Control Parameter Setting range Description [Default] 06.03 Analog input 3 Analog input 3 is used to control the setpoint 06.04 Analog input 4 Analog input 4 is used to control the setpoint Notes The power factor setpoint may be adjusted between 0.71 leading and 0.71 lagging.
  • Page 294 Configuration Configure Application > Configure Controller > Power Factor Control Parameter Setting range Description [Default] Notes The power factor setpoint may be adjusted between 0.71 leading and 0.71 lagging. Selecting a different data source may cause the controller to not operate properly.
  • Page 295 Configuration Configure Application > Configure Controller > Power Factor Control cos φ ② +0.95 Lagging: Gen over excitation 1.00 Leading: Gen under excitation -0.95 ① Fig. 99: Power factor characteristic (schematic) The linear characteristic is defined by two points (① & ②). The power factor corresponding to this characteristic is available as data source 05.29 in the Analog Manager.

  • Page 296: Load Share Control

    Configuration Configure Application > Configure Controller > Load Share Control Parameter Setting range Description [Default] 5786 Power factor [PF(P)] A power factor setpoint is determined according to the characteristic curve: characteristic Generator power factor over generator active power. Q(V) A power factor setpoint is calculated according to the characteristic curve: Mains reactive power over mains voltage.
  • Page 297 Configuration Configure Application > Configure Controller > Load Share Control 4.5.12.7.1 Mains Parallel Operation With Mains Interchange Real Power Control (Import/Export) The easYgen controllers maintain the real load level on the individ‐ ually controlled generators at a level so that the real power setpoint at the mains interchange remains at the configured setpoint.
  • Page 298 Configuration Configure Application > Configure Controller > Load Share Control The parameter "Active power Load share factor" (param‐ eter 5530 Ä p. 301) can be used to define the priority of the refer‐ ence variable for real power sharing. A higher configured per‐ centage influences the control more towards frequency control.
  • Page 299 Configuration Configure Application > Configure Controller > Load Share Control 4.5.12.7.5 Load-Share Interface The easYgen utilizes a peer relationship between units to control the system. This permits for parallel applications of up to 16 gener‐ ators. Refer to Ä Chapter 3.3 “CAN Bus Interfaces” on page 80 for information about the CAN bus connec‐...
  • Page 300 Configuration Configure Application > Configure Controller > Load Share Control easYgen-2200/2500 | Genset Control 37535B...
  • Page 301 Configuration Configure Application > Configure Controller > Load Share Control Fig. 101: CAN bus load/var sharing, diagram 4.5.12.7.7 Parameters Parameter Setting range Description [Default] 5531 Active power [On] Active power load share is enabled. When multiple generators are operating load share in parallel, the real power is shared proportionally.
  • Page 302 Configuration Configure Application > Configure Controller > Load Share Control Parameter Setting range Description [Default] 5630 React. power 10 to 99 % It is possible to change the emphasis placed on maintaining control variables. load share By increasing or decreasing the percentage value in this parameter, the con‐ [50 %] factor trol places a higher priority on maintaining the primary or secondary control...
  • Page 303 For information on the LogicsManager and its default settings see Ä Chapter 9.4.1 “LogicsManager Overview” on page 549 . 5568 Mode ext. load The operation mode for the external Woodward Load Share Gateway (LSG) share gateway is configured here. 37535B...
  • Page 304 Woodward SPM-D R = 4.99k | P: 0 − 4 V (0 to 100 %) | Q: 0 − 5 V (-85% to +85 %) Woodward MFR 15 R = 4.99k | P: 0 − 4 V (0 to 100 %) Woodward 2301 A R = 54.90k | P: 0 −...
  • Page 305 Configuration Configure Application > Configure Controller > Load Share Control real rated Droop 0.98 x F rated rated rated : Rated Frequency Regulation: Isochronous rated : Rated Power Regulation: With droop rated Fig. 103: Frequency controller - bevavior with and without droop, diagram The resulting frequency setpoint is calculated as follows: F'Set = FSet - (Preal * (Frated * droop factor) / Prated)

  • Page 306: Discrete Raise/Low/Function

    Configuration Configure Application > Configure Controller > Discrete Raise/Low/Function Function Droop Tracking The droop tracking for frequency/voltage control is implemented such that when the control is switched to frequency/voltage control with droop the frequency/voltage real value does not change at the current active/reactive load.
  • Page 307 Configuration Configure Application > Configure Controller > Discrete Raise/Low/Function Frequency and voltage may be adjusted within the configured Ä Chapter 4.4.1.1 “ Generator Operating Voltage / operating limits ( Frequency” on page 107 ). Active power may be adjusted between 0 and the configured load control setpoint maximum (param‐...

  • Page 308: Configure Interfaces

    Configuration Configure Interfaces > CAN Interface 1 Configure Interfaces 4.6.1 CAN Interface 1 General notes The CAN bus is a field bus and subject to various dis‐ turbances. Therefore, it cannot be guaranteed that every request will be answered. We recommend to repeat a request, which is not answered within reason‐...
  • Page 309 Configuration Configure Interfaces > CAN Interface 1 CANopen COB-ID TIME Time applied Time trans‐ master mitted Bit 30 = 0; Bit 31 = 1 Bit 30 = 1; Bit 31 = 1 Bit 30 = 0; Bit 31 = 0 Bit 30 = 1;...

  • Page 310: Additional Server Sdos (Service Data Objects)

    Configuration Configure Interfaces > CAN Interface 1 > Additional Server SDOs (S... Parameter Setting range Description [Default] Notes If this parameter is configured to "Off", the Master controller (for example a PLC) must send a "Start_Remote_node" message to initiate the load share message transmission of the easYgen.

  • Page 311: Receive Pdo {X} (Process Data Object)

    Configuration Configure Interfaces > CAN Interface 1 > Receive PDO {x} (Process D... Parameter Setting range Description [Default] 33040 2. Node-ID 0 to 127 (dec) In a multi-master application, each Master needs its own identifier (Node-ID) from the unit. in order to send remote signals (i.e. remote start, stop, or acknowledge) to the unit.
  • Page 312 Configuration Configure Interfaces > CAN Interface 1 > Receive PDO {x} (Process D... UNSIGNE D 32 Bits Bits 28-11 10-0 11 bit ID 11 bit 0000000 11 bit 0000000 identifier 0000 Bit number Value Meaning 31 (MSB) PDO exists / is valid PDO does not exist / is not valid 28-11...

  • Page 313: Transmit Pdo {X} (Process Data Object)

    Configuration Configure Interfaces > CAN Interface 1 > Transmit PDO {x} (Process ... Parameter Setting range Description [Default] 65002 IKD 1 – external DIs/DOs 17 through 24 65003 IKD 1 – external DIs/DOs 25 through 32 9910 Number of 0 to 4 This parameter defines the number of valid entries within the mapping record.
  • Page 314 Configuration Configure Interfaces > CAN Interface 1 > Transmit PDO {x} (Process ... CANopen allows to send 8 byte of data with each Transmit PDO. These may be defined separately if no pre-defined data protocol is used. All data protocol parameters with a parameter ID may be sent as an object with a CANopen Transmit PDO.
  • Page 315 Configuration Configure Interfaces > CAN Interface 1 > Transmit PDO {x} (Process ... Transmission types Parameters 9602 Ä p. 315/9612 Ä p. 315/9622 Ä p. 315 used to select one of the following transmission types. Transmis‐ PDO transmission sion type Cyclic Acyclic Synchro‐...
  • Page 316 Configuration Configure Interfaces > CAN Interface 1 > Transmit PDO {x} (Process ... Parameter Setting range Description [Default] Notes Complies with CANopen specification: object 1800 (for TPDO 1, 1801 for TPDO 2 and 1802 for TPDO 3), subindex 2. Ä “Transmission types” The description of the transmission type is shown in on page 315 .

  • Page 317: Can Interface 2

    IKD1 DI/DO 1..8 2 Off / Node-ID 1 / The unit is pre-configured for the connection of a Woodward IKD 1 expansion 2 / 3 / 4 / 5 / 6 / board with the discrete inputs/outputs 1 through 8 by configuring a Node-ID here.

  • Page 318: J1939 Interface

    The MTU ADEC ECU7 with SAM is enabled: J1939 data according to the SAE J1939 standard and some ADEC-specific data are considered. EGS Woodward The Woodward EGS ECU is enabled: J1939 data according to the SAE J1939 standard and some EGS-specific data are considered. easYgen-2200/2500 | Genset Control...
  • Page 319 The ECU listens only to control messages, if they are sent to the correct address. S6 Scania: 39 EMR2 Deutz: 3 EMS2 Volvo: 17 ADEC ECU7 MTU: 1 EGS Woodward: 234 MFR/EDC7 MAN: 253 EEM SISU: N/A Cummins: 220 ADEC ECU8 MTU: 234 Ä Chapter 7.5 “ J1939 Protocol” on page 456 Standard: Please refer to and to the manual of your J1939 ECU manufacturer.
  • Page 320 Configuration Configure Interfaces > CAN Interface 2 > J1939 Interface Parameter Setting range Description [Default] 15108 Reset previous If this parameter is set to "Yes", a DM3 message "Acknowledge passive act. DTCs - faults" is sent. After that this parameter is reset automatically to "No". [No] As a result the alarms DTCs (Diagnostic Trouble Codes) of (DM2) which no longer apply are cleared.
  • Page 321 Check with the setpoint in the display if the engine is able to deliver the full power. Speed setpoint (EMR2 Deutz, ADEC MTU, EGS Woodward, EEM SISU, Standard) The easYgen sends a speed setpoint in rpm (every 10 ms) that varies around the rated speed in the range of +/- the speed deviation.

  • Page 322: Load Share Parameters

    Configuration Configure Interfaces > Load Share Parameters Parameter Setting range Description [Default] Notes The Wodward EGS ECU supports both types of speed deviation control and may be configured either to "Speed offset" or "Speed setpoint". In mains parallel operation, the EGS can be configured to receive a real power setpoint from the easYgen to control the power.

  • Page 323: Interface

    Configuration Configure LogicsManager 4.6.4 RS-232 Interface Parameter Setting range Description [Default] 3163 Baudrate 2.4 / 4.8 / 9.6 / This parameter defines the baud rate for communications. Please note, that 14.4 / [19.2] / all participants on the bus must use the same baud rate. 38.4 / 56 / 115 kBaud 3161...
  • Page 324 Configuration Configure LogicsManager Internal flags Internal flags within the LogicsManager logical outputs may be pro‐ grammed and used for multiple functions. The flag parameters are listed as one entry in the parameter table below. For the parameter IDs of each individual flag parameter refer to Ä...
  • Page 325 Configuration Configure LogicsManager Weekly time setpoint Utilizing the LogicsManager it is possible to establish specific days of the week that functions (i.e. generator exerciser) can be enabled. The weekly time setpoint is enabled during the indi‐ cated day from 0:00:00 hours to 23:59:59 hours. Parameter Setting range Description...
  • Page 326 Configuration Configure LogicsManager Parameter Setting range Description [Default] 1661 Active minute 0 to 59 min Enter the minute of the active switch point here. [0 min] The active time setpoint is enabled every hour during the indicated minute from second 0 to second 59. Example 0 = 0th minute of the hour.

  • Page 327: Configure Counters

    Configuration Configure Counters Configure Counters General notes Maintenance call A maintenance call will be issued if the configured number of maintenance hours has expired or the con‐ figured number of days has expired since the last maintenance. In case of a maintenance call, the display indicates "Mainten.
  • Page 328 Configuration Configure Counters Parameter Setting range Description [Default] Service level Temporary commissioner Commissioner Notes The code level defined here only affects the access via the front panel (HMI). 2515 Counter value 0 to 999,999,99 This value is utilized to set the following counters: preset operation hours counter kWh counter...
  • Page 329 Configuration Configure Counters Parameter Setting range Description [Default] ECU/J1939 The operation hours are assumed from the connected ECU (via J1939 CAN protocol). 2573 Codelevel set 0 to 5 This parameter defines which codelevel is necessary to set the operation operation hours (parameter 2574 Ä...
  • Page 330 Configuration Configure Counters easYgen-2200/2500 | Genset Control 37535B...

  • Page 331: Operation

    Ä Chapter 7 “Interfaces And Protocols” on page 451 Access Via PC (ToolKit) Version Woodward’s ToolKit software is required to access the unit via PC. Required version: 4.1.1 or higher – For information on how to obtain the latest version –...
  • Page 332 Load from the website The latest version of the ToolKit software can be obtained from our website. To get the software from the website: http://www.woodward.com/software Go to “Go” button. Select ToolKit in the list and click the “More Info” to get further information about ToolKit.

  • Page 333: Install Toolkit Configuration Files

    Load from the website The latest version of the ToolKit software can be obtained from our website. To get the software from the website: http://www.woodward.com/software/configfiles Go to Insert the part number (P/N) and revision of your device into the corresponding fields.
  • Page 334 Operation Access Via PC (ToolKit) > Install ToolKit Configura... ToolKit files *.WTOOL File name composition: [P/N1] -[Revision]_[Language ID]_[P/N2] -[Revision]_[# of visualized gens].WTOOL Example file name: 8440-1234-NEW_US_5418-1234-NEW.WTOOL File content: Display screens and pages for online configuration, which are associated with the respective *.SID file.

  • Page 335: Configure Toolkit

    Connect ToolKit Standard connection To connect ToolKit and the easYgen unit: The USB/RS-232 serial interface is only provided via the optional Woodward DPC (direct configu‐ ration cable), which must be connected to the service port. For additional information refer to –...
  • Page 336 Operation Access Via PC (ToolKit) > Connect ToolKit From the main ToolKit window, click Device then click “Con‐ nect”, or select the Connect icon on the toolbar. ð The connect dialog will open if the option is enabled. Select the COM port that is connected to the communication cable.
  • Page 337 A cause may be that ToolKit looks for a SID file for the external device, which does not exist. A special *.sid file can be created in this case. For additional support feel free to contact Woodward. Create a SID (text) file with the following content: <?xml version="1.0" encoding="utf-8"?>...

  • Page 338: View And Set Values In Toolkit

    Operation Access Via PC (ToolKit) > View And Set Values In Too... 5.1.5 View And Set Values In ToolKit Basic navigation ToolKit offers the following graphical elements for basic navigation: Graphical element Caption Description Navigation buttons Select main and subordinate configura‐ tion pages Navigaton list To directly select a configuration page...
  • Page 339 Operation Access Via PC (ToolKit) > View And Set Values In Too... Remote control This function is only available if AUTOMATIC Mode is active. Graphical element Caption Description Start/Stop buttons Select engine start or stop command Start command indicator Displays status of start command [on/ off] Stop command indicator Displays status of stop command [on/...

  • Page 340: Front Panel Access

    Operation Front Panel Access > Front Panel “Export” To store the tracked data select ð The tracked data is exported to a .CSV (comma sepa‐ rated values) file which can be viewed/edited/analysed in external applications (e.g. MS Excel/OpenOffice.org Calc). Graphical element Caption Description “Start”...

  • Page 341: Basic Navigation

    Operation Front Panel Access > Basic Navigation Display The display shows context-sensitive softkey symbols, measuring values, modes of operation, and alarms. For information on the softkeys and menus refer to Ä Chapter 5.2.2 “Basic Navigation” on page 341 and the following chapters on specialized menu screens.
  • Page 342 Operation Front Panel Access > Basic Navigation If the mains data display is disabled, the main screen will only show generator data with bigger digits. The section's content changes based on the selected sub-menu screen. For information on specialized menu screens refer to Ä...
  • Page 343 Operation Front Panel Access > Basic Navigation Group Softkey Caption Description Decrease Value Decrease selected value. Confirm Input Confirm and store changed value. Alarm Seen Only displayed if the Alarm LED is flashing (indicating an alarm is present, which has not yet been acknowledged as 'Seen'). Resets the horn and acknowledges an alarm as 'Seen'.
  • Page 344 Operation Front Panel Access > Basic Navigation Status symbols Menu screen Symbol Caption Description Main Screen Voltage Display Mode (Gener‐ The index of the symbol indicates whether delta or wye voltage is ator) displayed and which phases are displayed. Voltage Display Mode (Mains) The index of the symbol indicates whether delta or wye voltage is displayed and which phases are displayed.
  • Page 345 Operation Front Panel Access > Basic Navigation Menu screen Symbol Caption Description Various TRUE/enabled Variable is TRUE (LogicsManager). Screens The bit is enabled (CAN Interface). Relay activated (Discrete Outputs) FALSE/disabled Variable is FALSE (LogicsManager). The bit is disabled (CAN Interface). Relay deactivated (Discrete Outputs) Menu structure Fig.

  • Page 346: Standard Menu Screens

    Operation Front Panel Access > Standard Menu Screens > Status/Monitoring Screens 5.2.3 Standard Menu Screens The following chapters list standard menu screens, where all user input is handled similarly. For information on standard softkeys and status sym‐ bols refer to Ä Chapter 5.2.2 “Basic Navigation” on page 341.

  • Page 347: Value Setting Screens

    Operation Front Panel Access > Specialised Menu Screens > Main Screen Voltage Display Status/Monitoring Notes screen Busbar/System J1939 Status Engine (J1939) Analog inputs/outputs Discrete inputs/outputs Generator Busbar Mains Actual date and time Version Load diagnostic Table 60: Status/Monitoring screens 5.2.3.3 Value Setting Screens Value setting screens: Language / clock config.

  • Page 348: Alarm List

    Operation Front Panel Access > Specialised Menu Screens > Alarm List The amount of information available from the system depends on how the measuring is configured in the control unit. The following tables illustrate what values are available depending on the configured measurement type: Symbol of the displayed Displayed at parameter setting voltage...

  • Page 349: Sequencing

    Operation Front Panel Access > Specialised Menu Screens > Sequencing Symbol/Softkey Description Indicates that corresponding alarm condition is still present. Acknowledge the selected alarm message (displayed inverted). Acknowledgement is only possible, if the alarm condi‐ tion is no longer present. If the Alarm LED is still flashing (an alarm is present, which has not yet been acknowledged as 'Seen'), this softkey resets the horn and acknowledges the alarm as 'Seen'.

  • Page 350: Setpoints

    Operation Front Panel Access > Specialised Menu Screens > Synchroscope (Generator/Bu... 5.2.4.4 Setpoints The setpoint is displayed on the left and the actual value is dis‐ played on the right half of the screen. The source, which is used for setpoint 1 or setpoint 2, is displayed with the respective LogicsManager function number.

  • Page 351: Logicsmanager Conditions

    Operation Front Panel Access > Specialised Menu Screens > LogicsManager 5.2.4.6 LogicsManager Conditions This screen displays the conditions of all LogicsManager command variables, which are located in their respective groups. Fig. 129: LogicsManager conditions screen Symbol Description Select the highlighted command variable group and display the state of the command variables in this group.

  • Page 352: Event History

    Operation Front Panel Access > Specialised Menu Screens > CAN Interface 1/2 State 5.2.4.8 Event History This screen displays system events. A date/time stamp is added to each entry. Symbol/Softkey Description Indicates a condition that is still active. Fig. 132: Event History screen The condition is no longer present.

  • Page 353: Change Operating Modes

    Operation Change Operating Modes > Operating Mode STOP Change Operating Modes 5.3.1 Operating Mode STOP Usage Use the STOP button to activate operating mode STOP. Observe the notes on the system's reaction upon activation of operating mode STOP as listed below.

  • Page 354: Operating Mode Manual

    Operation Change Operating Modes > Operating Mode MANUAL Pressing the STOP button again causes an immediate stop of the cool down and stops the engine. If the conditions of the LogicsManager function "Enable MCB" (parameter 12923 Ä p. 206) are TRUE, the MCB will be closed again if it is open in STOP operating mode.

  • Page 355: Operating Mode Automatic

    Operation Change Operating Modes > Operating Mode AUTOMATIC To stop the engine: Press the button below the black frame next to the engine symbol. ð Success: The engine stops and the circular arrow disap‐ Fig. 136: Engine softkey (highlighted) pears and the I symbol changes to 0. Failure: No change in the display until the "stop failure"...
  • Page 356 Operation Change Operating Modes > Operating Mode AUTOMATIC The function of the easYgen depends on the configu‐ ration of the unit and how the external signals are used. “AUTO Mode” to activate operating mode Use the softkey AUTOMATIC. ð This symbol indicates, that operating mode AUTOMATIC is selected.

  • Page 357: Restore Language Setting

    Operation Restore Language Setting Restore Language Setting Due to the multilingual capability of the unit, it may happen that the display language of the easYgen is set to a language, the operator is unable to read or understand. In this case, the following proceeding helps to restore the desired language.
  • Page 358 Operation Restore Language Setting easYgen-2200/2500 | Genset Control 37535B...

  • Page 359: Application

    Application Application Modes Overview Application Application Modes Overview The genset control provides the following basic functions via the application modes listed below. For detailed information on the application modes and special applications refer to Ä Chapter 6.2 “Basic Applications” on page 360. Application mode Symbol Function...

  • Page 360: Basic Applications

    Application Basic Applications > Application Mode A01 (None) Basic Applications 6.2.1 Application Mode A01 (None) This application mode ( ) may be used, where the breaker con‐ trol is done external. In this case, the easYgen will function as an engine control with generator and engine protection.

  • Page 361: Application Mode A02 (Gcbopen)

    Application Basic Applications > Application Mode A02 (GCBo... If the easYgen is intended to be operated in parallel with the mains, the mains voltage measuring inputs must be connected. Engine operation in AUTOMATIC Engine starts, if (basic function) The LogicsManager "Start req. in AUTO" is fulfilled (TRUE) A shut down alarm is not present AND The engine is ready for operation Engine stops, if...
  • Page 362 Application Basic Applications > Application Mode A02 (GCBo... Fig. 139: Application mode A02 (schematic) The easYgen requires the feedback reply from GCB and MCB in this application mode. These replies are used to define, whether the easYgen controls fre‐ quency, shares the load with other gensets or per‐ forms active load control.

  • Page 363: Application Mode A03 (Gcb)

    Application Basic Applications > Application Mode A03 (GCB) Engine operation in AUTOMATIC Engine starts, if (basic function) The LogicsManager "Start req. in AUTO" is fulfilled (TRUE) A shut down alarm is not present AND The engine is ready for operation With successful start the GCB closure is released.
  • Page 364 Application Basic Applications > Application Mode A03 (GCB) Fig. 140: Application mode A03 (schematic) The easYgen requires the feedback reply from GCB and MCB in this application mode. These replies are used to define, whether the easYgen controls fre‐ quency, shares the load with other gensets or per‐ forms active load control.

  • Page 365: Application Mode A04 (Gcb/Mcb)

    Application Basic Applications > Application Mode A04 (GCB/... Engine operation in AUTOMATIC Engine starts, if (basic function) The LogicsManager "Start req. in AUTO" is fulfilled (TRUE) A shut down alarm is not present AND The engine is ready for operation With successful start the GCB closure is executed.
  • Page 366 Application Basic Applications > Application Mode A04 (GCB/... Fig. 141: Application mode A04 (schematic) The easYgen requires the feedback reply from both circuit breakers in this application mode. These replies are used to define, whether the easYgen controls fre‐ quency, shares the load with other gensets or per‐ forms active load control.

  • Page 367: Multiple Genset Applications

    Application Multiple Genset Applications The LogicsManager "Start req. in AUTO" is fulfilled (TRUE) A shut down alarm is not present AND The engine is ready for operation According to the current active breaker transition mode the GCB and MCB will be operated. Engine stops, if The LogicsManager "Start req.
  • Page 368 Application Multiple Genset Applications Fig. 142: Multiple genset application (schematic) Configuration example The following example describes the configuration of a typical iso‐ lated parallel operation and load-dependent start/stop. The load dependent start/stop function (LDSS) shall be enabled with a remote start request and during emergency operation. LDSS shall depend on the reserve power on the busbar.

  • Page 369: Configuring Load-Dependent Start/Stop

    Application Multiple Genset Applications > Configuring Load-Dependent... 6.3.1 Configuring Load-Dependent Start/Stop Either on the front panel or using ToolKit navigate to menu “ Load dependent start/stop” . Configure the parameters below. Parameter Value Comment 5752 Start stop mode Reserve power The reserve power at the interchange point is to be considered for LDSS 5753 Dead busbar...
  • Page 370 Application Multiple Genset Applications > Configuring Load-Dependent... Either on the front panel or using ToolKit navigate to menu “ Load dependent start/stop è Isolated operation” . Configure the parameters listed below. Parameter Value Comment 5760 IOP Reserve 80 kW The reserve power in isolated operation is 80 kW power 5761 IOP Hysteresis...

  • Page 371: Configuring Automatic Operation

    Application Multiple Genset Applications > Configuring Emergency Oper... Either on the front panel or using ToolKit navigate to menu “ Load dependent start/stop è Mains parallel operation” . Configure the parameters listed below. Parameter Value Comment 5767 MOP Minimum 40 kW The minimum load in mains parallel operation is 40 kW load 5769...

  • Page 372: Configuring Power Control

    Application Special Applications > Generator Excitation Prote... 6.3.4 Configuring Power Control Configure the power controller to use the internal power setpoint 1, which must be set to 0 kW import power. Either on the front panel or using ToolKit navigate to menu “Configure load control”...

  • Page 373: Configuring A Setpoint Control Via Analog Input

    Application Special Applications > Configuring A Setpoint Con... If the power factor exceeds the desired range further and enters the red shaded areas starting at 0.5 lagging or 0.6 leading for 1 second, a class E alarm is initiated and the generator is shut down. Configuration In order to achieve the described protection, the power factor Ä...
  • Page 374 Application Special Applications > Configuring A Setpoint Con... Configuring the rated generator power Either on the front panel or using ToolKit navigate to menu “Configure measurement” . Ä “Parameters for rated Configure the parameter listed in generator power” Table on page 374 . Parameter Value Comment...
  • Page 375 Application Special Applications > Configuring A Setpoint Con... Configure the following parameters using ToolKit. They facili‐ tate a more detailed display of the analog value. Parameter Value Comment 1125 Description ActivePower SP Analog input [AI 03] is labeled with "ActivePower SP (%)" on the display 1135 Value format 000.00 %...

  • Page 376: Creating Self-Toggling (Pulsing) Relays

    Application Special Applications > Performing Remote Start/St... 6.4.3 Creating Self-Toggling (Pulsing) Relays This function is set up with the LogicsManager. This is a simple example of a relay output that toggles from ener‐ gized to de-energized in automatic mode with adjustable on and off time.

  • Page 377: Operating Modes

    Application Special Applications > Performing Remote Start/St... > Operating Modes Refer to Ä Chapter 5.2.2 “Basic Navigation” on page 341 for a detailed description of the navigation through the various display screens. A detailed description of the individual parameters may be found in Ä...

  • Page 378: Setting Up A Test With Or Without Load

    Application Special Applications > Performing Remote Start/St... > Setting Up A Test With Or ... The LogicsManager function "Operat. mode AUTO" (param‐ eter 12510 Ä p. 247) can be configured as shown in (Fig. 152). ð AUTOMATIC operation mode is enabled as soon as dis‐ crete input 4 is energized.

  • Page 379: Remote Start/Stop And Acknowledgement

    Application Special Applications > Performing Remote Start/St... > Remote Start/Stop And Ackn... The unit will open the MCB and close the GCB. When the mains return, it will transfer the load back to the mains according to the configured breaker transition mode after the mains settling timer has expired.
  • Page 380 Application Special Applications > Performing Remote Start/St... > Remote Start/Stop And Ackn... Configure the LogicsManager function "Start req in AUTO" as shown in (Fig. 156). ð With this setting, the "Start req in AUTO" LogicsManager output becomes TRUE as soon as the remote request signal is enabled.
  • Page 381 Application Special Applications > Performing Remote Start/St... > Remote Start/Stop And Ackn... Acknowledgement: The command variable "04.14 Remote acknowledge" reflects the acknowledgement bit (ID 503, bit 4). An acknowledgement is generally performed twice: – 1st change of the logical output "External acknowledge" from "0"...

  • Page 382: Connecting An Ikd 1 On Can Bus 1

    Connecting An IKD 1 On CAN Bus 1 We recommend to connect external expansion boards, like the Woodward IKD 1 to CAN bus 2. This CAN bus offers preconfigured settings for oper‐ ating several expansion boards including the IKD 1.
  • Page 383 Application Special Applications > Connecting An IKD 1 On CAN... Configure TPDO1 as shown below. Parameter Value Comment 9600 COB-ID 181 (hex) / 385 The COB-ID is configured to 181 (hex) or 385 (dec) (dec) 9602 Transmission Data is automatically broadcasted (transmission type 255) type 9604 Event timer...
  • Page 384 Application Special Applications > Connecting An IKD 1 On CAN... Configure RPDO1 as shown below. Parameter Value Comment 9300 COB-ID 201 (hex) / 513 The COB-ID is configured to 201 (hex) or 513 (dec) (dec) 9121 Event timer 2000 ms The event timer is configured to 2000 ms 8970 Selected Data...
  • Page 385 Application Special Applications > Connecting An IKD 1 On CAN... IKD 1 configuration Refer to the IKD 1 Manual 37135 for the configuration of the unit and the parameters concerned. Please note that the DPC cable (P/ N 5417-557) together with the LeoPC1 software (delivered with the DPC cable) is required to configure the IKD 1.
  • Page 386 Application Special Applications > Connecting An IKD 1 On CAN... In ToolKit configure the baud rate as shown in (Fig. 165). Fig. 165: Baud rate configuration (example ToolKit) For the first IKD 1 configure the baud rate as shown in (Fig.

  • Page 387: Configuring A Pwm Duty Cycle For A Cat Adem Controller

    Application Special Applications > Configuring A PWM Duty Cyc... Set up RPDO2 for the easYgen on the front panel as shown in (Fig. 169). Fig. 169: RPDO configuration for 2nd IKD 1 (example HMI) ð Set up RPDO2 for the easYgen in ToolKit as shown in (Fig.

  • Page 388: Connecting A Gsm Modem

    Application Special Applications > Connecting A GSM Modem Configure the parameters as shown below. Parameter Value Comment 5200 Data source [00.03] Speed A speed signal will be output bias 5201 Selected hard‐ User defined A user-defined hardware type will be used ware type 5208 User defined...
  • Page 389 Application Special Applications > Connecting A GSM Modem It is possible to establish a cellular connection to the system using a GSM modem. This application is intended for mobile use. It is also interesting to trigger a call in case of an alarm with this appli‐ cation.
  • Page 390 Application Special Applications > Connecting A GSM Modem Connect the easYgen and the modem with the power supply as directed. Fig. 173: GSM modem wiring Use the straight RS-232 cable delivered with the GSM modem for connecting the DPC with the modem. When commissioning the system, use a null modem cable (delivered with DPC) to configure the easYgen via a PC with ToolKit.
  • Page 391 Application Special Applications > Connecting A GSM Modem ToolKit settings “Connect…” from the “Device” menu to In ToolKit, select “Communications” window. open the Select the modem (this must be installed and configured under Windows) from the network list, enter the phone “Connect”...
  • Page 392 Application Special Applications > Connecting A GSM Modem Fig. 176: GSM modem - alarm/output 1 “Alarm/ Set up the modem as shown in (Fig. 176) on the Output 1” tab. The phone number and the text can be set as required. Fig.

  • Page 393: Connecting A Landline Modem

    Application Special Applications > Connecting A Landline Modem 6.4.8 Connecting A Landline Modem Fig. 178: Connecting a landline modem It is possible to establish a phone connection to the system using a modem. This application is intended for stationary use, where a steady remote control is required.
  • Page 394 Application Special Applications > Connecting A Landline Modem The dispatch of an alarm message is performed by the modem after energizing a discrete input. If a different modem is used, this has to accept incoming calls automatically and establish a connec‐ tion between calling PC and easYgen.
  • Page 395 Application Special Applications > Connecting A Landline Modem easYgen settings Configure the following parameters to connect to the modem for configuration purposes (the same settings must be config‐ ured in the modem): Parameter Value Comment 3163 Baudrate 4.8 kBd The baud rate is set to 4.8 kBaud 3161 Parity The transmission protocol is configured without parity...
  • Page 396 Application Special Applications > Connecting A Landline Modem To configure the modem, proceed as follows: Make sure all DIP switches are set to OFF (default state). Configure the COM port (Fig. 181). Fig. 181: COM port setting The phone number and the text can be set as required (Fig.

  • Page 397: Wiring Self Powered Discrete Inputs

    Application Special Applications > Setup Phoenix Expansion Mo... 6.4.9 Wiring Self Powered Discrete Inputs In order to create self-powered discrete inputs: Connect battery negative (B-) to ground and function earth (terminal 55). Fig. 184: Wiring self-powered discrete inputs Connect DI common (terminal 43) to power supply 12/24 V (terminal 53, minimum wire size 0.5 mm²...
  • Page 398 Application Special Applications > Setup Phoenix Expansion Mo... Fig. 185: Configuring Phoenix modules It is possible to use multiple Phoenix modules with one bus cou‐ pler. There is a maximum of three bus couplers on the CAN bus. There is also a maximum of DI/DO 1..16, which must not exceeded in all possible combinations.
  • Page 399 Application Special Applications > Setup Phoenix Expansion Mo... Set the Node-ID Using ToolKit, set the Node-ID for the configuration you are using. Fig. 187: Set the Node-ID Fig. 188: Address DIP switches Setup the corresponding DIP switches accordingly. The node address is set using DIP switches 1 through 7. DIP switch 1 is the least significant digit of the node address and DIP switch 7 is the most.

  • Page 400: Configure External Inputs/Outputs (Phoenix)

    Application Special Applications > Start/Stop Logic Mode "Off" 6.4.10.1 Configure External Inputs/Outputs (Phoenix) Configure external DI Fig. 190: Setup of external DIs Set up the external discrete inputs using the ToolKit screen shown in (Fig. 190). Configure external DO Fig. 191: Setup of external DOs Set up the external discrete outputs using the ToolKit screen shown in (Fig.
  • Page 401 Application Special Applications > Start/Stop Logic Mode "Off" The LogicsManager “Firing speed” (parameter 12500 Ä p. 239) has a special function, if the "Start/ stop logic mode" (parameter 3321 Ä p. 229) is config‐ ured to “Off”. When the LogicsManager becomes TRUE, the delayed monitoring function alarms are trig‐...
  • Page 402 Application Special Applications > Start/Stop Logic Mode "Off" Fig. 194: Start/Stop sequence - LogicsManager "Firing speed" Fig. 194 shows the following: The frequency controller is triggered, if the engine speed (gen‐ erator frequency) reaches the "Start frequency control level" (parameter 5516 Ä...

  • Page 403: Ripple Control Receiver

    Application Special Applications > Ripple Control Receiver To activate the operational mode in the easYgen, discrete input [DI 02] ("09.02 Discrete input 2") is used in the LogicsManager "Start req. in AUTO" (parameter 12120 Ä p. 246) . With removing the start request in AUTOMATIC the operational mode will be left.
  • Page 404 Application Special Applications > Ripple Control Receiver 100 % (full feed-in) - Step 1 60 % - Step 2 30 % - Step 3 0 % (no feed-in) - Step 4 The respective contact is closed for the duration of the reduction. The reduction of the feed-in power must be established within a certain time frame (depending on national regulations).
  • Page 405 Application Special Applications > Ripple Control Receiver Configuring the analog input for a ripple control receiver Either on the front panel or using ToolKit navigate to menu “Configure analog inputs è Analog input 1” . Configure the parameters listed below. Parameter Value Comment...

  • Page 406: Canopen Applications

    Application CANopen Applications > Remote Control > Remote Start/Stop And Ackn... Configure the LogicsManager function "Free derating" as shown in (Fig. 198) to enable derating of power if discrete input [DI 09] is energized. Please configure "Alarm class" (parameter 1362 Ä p. 217) of discrete input [DI 09] to "Control".
  • Page 407 Application CANopen Applications > Remote Control > Remote Start/Stop And Ackn... 04.13 Remote request 04.14 Remote acknowledge Two different methods to perform a remote start/stop/acknowl‐ edgement are detailed in the below. These are "Remote start/stop/acknowledgement via RPDO" and "Remote start/stop/acknowledgement via default SDO communica‐ tion channel".
  • Page 408 Application CANopen Applications > Remote Control > Remote Start/Stop And Ackn... Configure RPDO Either on the front panel or using ToolKit navigate to menu “Configure CAN interface 1 è Receive PDO 1” . Configure the parameters listed below. Parameter Value Comment 9300 COB-ID...
  • Page 409 Application CANopen Applications > Remote Control > Remote Start/Stop And Ackn... 503 (dec) -- 1F7 (hex) 1F7+2000 (hex) = 21F7 (hex) Please note that high and low bytes are exchanged in the sent address. The data (hex) shows the state of parameter 503 to achieve the required control.
  • Page 410 Application CANopen Applications > Remote Control > Remote Start/Stop And Ackn... Identifier Description Data Remote Start 2B F7 21 01 01 00 00 00 Remote Stop 2B F7 21 01 02 00 00 00 Remote Acknowledge 2B F7 21 01 10 00 00 00 Additional SDO communication It is also possible to allow several PLCs to start/stop/acknowledge channels...

  • Page 411: Transmitting A Frequency Setpoint

    Application CANopen Applications > Remote Control > Transmitting A Frequency S... 6.5.1.2 Transmitting A Frequency Setpoint It is possible to transmit a frequency setpoint value via the CAN‐ open protocol. Prerequisite for the use of a frequency setpoint via an interface is the configuration of the frequency setpoint source (parameter 5518 Ä...
  • Page 412 Application CANopen Applications > Remote Control > Transmitting A Frequency S... Configure RPDO Either on the front panel or using ToolKit navigate to menu “Configure CAN interface 1 è Receive PDO 1” . Configure the parameters listed below. Parameter Value Comment 9300 COB-ID...

  • Page 413: Transmitting A Voltage Setpoint

    Application CANopen Applications > Remote Control > Transmitting A Voltage Set... Please note that high and low bytes are exchanged in the sent value. The data (hex) shows the state of parameter 509 to achieve the required control. The following table shows exemplary send data for the device on the CANopen bus.
  • Page 414 Application CANopen Applications > Remote Control > Transmitting A Voltage Set... Either on the front panel or using ToolKit navigate to menu “Configure CAN interface è Configure CAN interface 1” . Configure the parameter listed below. Parameter Value Comment 8993 CANopen CANopen Master is enabled.

  • Page 415: Transmitting A Power Factor Setpoint

    Application CANopen Applications > Remote Control > Transmitting A Power Facto... 6.5.1.3.2 Default SDO Communication Channel Another possibility for transmitting a voltage setpoint is to send the value via default SDO communication channel. The device listens to the CAN ID 600 (hex) + Node ID internally to perform the desired control, the reply is on CAN ID 580 (hex) + Node ID.
  • Page 416 Application CANopen Applications > Remote Control > Transmitting A Power Facto... 6.5.1.4.1 RPDO Configure CAN interface 1 CANopen Master (parameter 8993 Ä p. 309) must be enabled, if there is no PLC taking over the master function. Either on the front panel or using ToolKit navigate to menu “Configure CAN interface è...

  • Page 417: Transmitting A Power Setpoint

    Application CANopen Applications > Remote Control > Transmitting A Power Setpo... ID (hex) Description Data (hex) Remote PF Ld 085 AE FC Remote PF LG 090 84 03 Remote PF 1.00 E8 03 6.5.1.4.2 Default SDO Communication Channel Another possibility for transmitting a power factor setpoint is to send the value via default SDO communication channel.
  • Page 418 Application CANopen Applications > Remote Control > Transmitting A Power Setpo... Please note that the type of the power setpoint (Con‐ stant, Import, or Export) must also be defined (param‐ eter 5526 Ä p. 279 for load setpoint 1 or param‐ eter 5527 Ä...
  • Page 419 Application CANopen Applications > Remote Control > Transmitting A Power Setpo... Configure RPDO Either on the front panel or using ToolKit navigate to menu “Configure CAN interface 1 è Receive PDO 1” . Configure the parameters listed below. Parameter Value Comment 9300 COB-ID...

  • Page 420: Transmitting Multiple Setpoints

    Application CANopen Applications > Remote Control > Transmitting Multiple Setp... 507 (dec) -- 1FB (hex) 1FB (hex) + 2000 (hex) = 21FB (hex) Please note that high and low bytes are exchanged in the sent value. The data (hex) shows the state of parameter 507 to achieve the required control.

  • Page 421: Remotely Changing The Setpoint

    Application CANopen Applications > Remote Control > Remotely Changing The Setp... CANopen message The following table shows exemplary send data for the device on the CANopen bus in line 1. The following setpoints are transmitted: Frequency 50.6 Hz (5060 (dec) = 13C4 (hex) ￫ C4 13 according to the CANopen protocol) Power 1000 kW (10000 (dec) = 2710 (hex) ￫...
  • Page 422 Application CANopen Applications > Remote Control > Remotely Changing The Setp... 6.5.1.7.1 RPDO Configure CAN interface 1 CANopen Master (parameter 8993 Ä p. 309) must be enabled, if there is no PLC taking over the master function. Either on the front panel or using ToolKit navigate to menu “Configure CAN interface è...

  • Page 423: Transmitting A Remote Control Bit

    Application CANopen Applications > Remote Control > Transmitting A Remote Cont... 6.5.1.7.2 Default SDO Communication Channel Another possibility for changing a setpoint is to enable the bit via default SDO communication channel. The device listens to the CAN ID 600 (hex) + Node-ID internally to perform the desired con‐ trol, the reply is on CAN ID 580 (hex) + Node-ID.

  • Page 424: Sending A Data Protocol Via Tpdo

    Application CANopen Applications > Sending A Data Protocol vi... Configure RPDO Either on the front panel or using ToolKit navigate to menu “Configure CAN interface 1 è Receive PDO 1” . Configure the parameters listed below. Parameter Value Comment 9300 COB-ID 00000334 (hex) COB-ID set to 00000334.
  • Page 425 Application CANopen Applications > Sending A Data Protocol vi... Either on the front panel or using ToolKit navigate to menu “Configure CAN interface 1 è Transmit PDO 1” . Configure the parameters listed below. Parameter Value Comment 9600 COB-ID 00000181(hex) COB-ID set to 00000181.

  • Page 426: Troubleshooting

    CAN interface 1 (guidance level) diagnosis Error Possible diagnosis No data is sent by the Woodward con‐ Is the unit in operational mode (heartbeat - CAN ID 700 (hex) + Node-ID has the content troller 5 (hex)? Are the TPDOs correctly configured (CAN ID, mapping, parameter)? No data is received by the Woodward con‐...

  • Page 427: Modbus Applications

    Remote Control 6.6.1.1 Remote Start/Stop And Acknowledgement The Woodward controller may be configured to perform start/stop/ acknowledgement functions remotely through the Modbus protocol. The required procedure is detailed in the following steps. The following descriptions refer to the remote control parameter 503 as described in Ä...

  • Page 428: Setpoint Setting

    Application Modbus Applications > Remote Control > Setpoint Setting Example 1: Start Request By double-clicking the address, a Write Register command may be issued. Fig. 201 shows how bit 0 is set using the ModScan32 Software. Fig. 201: Modbus - write register - start request Example 2: Stop Request By double-clicking the address, a Write Register command may be...
  • Page 429 Application Modbus Applications > Remote Control > Setpoint Setting Parameter Setting range Unit Data type Data source Frequency Setpoint 0 to 7000 1/100 Hz UNSIGNED 16 05.03 Voltage Setpoint 50 to 650000 UNSIGNED 32 05.09 Example 1: Active power interface The active power setpoint value must be written to object 21FB setpoint (hex), i.e.
  • Page 430 Application Modbus Applications > Remote Control > Setpoint Setting Example 2: Power factor interface The power factor setpoint value must be written to object 21FC setpoint (hex), i.e. parameter 508. Example A power factor of 1 = 1000 (dec) = 03E8 (hex) is to be trans‐ mitted.

  • Page 431: Remotely Changing The Setpoint

    Application Modbus Applications > Remote Control > Remotely Changing The Setp... Example A voltage value of 400 V = 400 (dec) = 0190 (hex) is to be trans‐ mitted. Modbus address = 40000 + (Par. ID + 1) = 40511 Modbus length = 2 (UNSIGNED 32) The high word must be written to the lower address and the low word must be written to the higher address.
  • Page 432 Application Modbus Applications > Remote Control > Remotely Changing The Setp... Example The active power setpoint 2 is to be enabled. Modbus address = 40000 + (Par. ID + 1) = 40505 Modbus length = 1 (UNSIGNED 16) To set the bits in ModScan32: Fig.

  • Page 433: Changing Parameter Settings

    Application Modbus Applications > Changing Parameter Settings > Parameter Setting Double-click the address to issue a Write Register com‐ mand. ð Fig. 213 shows how bit 7 is set to enable the active power setpoint 2. Fig. 213: Active power setpoint Fig.
  • Page 434 Application Modbus Applications > Changing Parameter Settings > Parameter Setting The new entered value must comply with the param‐ eter setting range when changing the parameter set‐ ting. Example 1: Addressing the pass‐ Parameter Setting range Data type word for serial interface 1 10401 Password for serial interface1 0000 to 9999...

  • Page 435: Configuration Of Logicsmanager Functions

    Application Modbus Applications > Changing Parameter Settings > Configuration Of LogicsMan... Example 3: Addressing the gener‐ Parameter Setting range Data type ator voltage measuring 1851 Generator voltage measuring 3Ph 4W UNSIGNED 16 3Ph 3W 1Ph 2W 1Ph 3W Example Modbus address = 40000 + (Par. ID + 1) = 41852 Modbus length = 1 (UNSIGNED 16) If the setting range contains a list of parameter settings like in this example, the parameter settings are num‐...
  • Page 436 Application Modbus Applications > Changing Parameter Settings > Configuration Of LogicsMan... Define your LogicsManager equation Describe the LogicsManager equation as "command chain" in hex code Send the message via Modbus Describe the LogicsManager equa‐ The LogicsManager screens below show parts of the command tion as "command chain"...
  • Page 437 Application Modbus Applications > Changing Parameter Settings > Configuration Of LogicsMan... Signs Operators "XOR" "NOT-XOR" Table 88: Hex code equivalents of the logic equations' nibbles The hex code of words 2 and 3 is taken "as is" ¾ don't swap high byte an d low byte. Write the Modbus message (step 3) It may be necessary to shift the address by 1 depending on the software you use for Modbus com‐...

  • Page 438: Configuration Of Logicsmanager Functions For Remote Access

    Application Modbus Applications > Changing Parameter Settings > Configuration Of LogicsMan... Example Fig. 223: LogicsManager command chain sample 12120 Word 0 Word 1 Word 2 Word 3 Word 4 Word 5 Word 6 Delay ON Delay OFF Logic equation 1 Logic equation 2 Command Command 2...
  • Page 439 Application Modbus Applications > Changing Parameter Settings > Configuration Of LogicsMan... Configuration of the LogicsMan‐ The operating mode AUTO LogicsManager function (parameter ager "Operation mode AUTO" 12510 Ä p. 247) can be configured in two different ways: 1. Automatic operating mode is always enabled 2.

  • Page 440: Configuration Of Logicsmanager Functions For Remote Access

    Application Modbus Applications > Changing Parameter Settings > Configuration Of LogicsMan... * see Ä “Hex code equivalents of the logic equations' nibbles” Table on page 436 for reference Fig. 225: Modscan32 at address 12511 Copy the complete message of 7 words to address 12511 ff (12510+1) in one step.
  • Page 441 Application Modbus Applications > Changing Parameter Settings > Configuration Of LogicsMan... Refer to Ä Chapter 6.4.4 “Performing Remote Start/ Stop And Acknowledgement” on page 376 for a detailed configuration of the LogicsManager via HMI or ToolKit. Example Fig. 226: LogicsManager function sample 12510 To configure the "Operat.
  • Page 442 Application Modbus Applications > Changing Parameter Settings > Configuration Of LogicsMan... * see Ä “Hex code equivalents of the logic equations' nibbles” Table on page 436 for reference Fig. 227: Modscan32 at address 12511 Copy the complete message of 7 words to address 12511 ff (12510+1) in one step.
  • Page 443 Application Modbus Applications > Changing Parameter Settings > Configuration Of LogicsMan... The remote request may be enabled by setting bit 0 (start) of the remote control word 503 to HIGH and may be disabled by setting bit 1 (stop) of the remote control word 503 to HIGH (refer to Ä...
  • Page 444 Application Modbus Applications > Changing Parameter Settings > Configuration Of LogicsMan... Word 0 Word 1 Word 2 Word 3 Word 4 Word 5 Word 6 high high "as is" "as is" high high high byte byte byte byte byte 2C01 (hex) E803 (hex) 1232 (hex) 1000 (hex)
  • Page 445 Application Modbus Applications > Changing Parameter Settings > Configuration Of LogicsMan... To configure the "External acknowledge" LogicsManager function (parameter 12490 Ä p. 180) as indicated in (Fig. 230) the following Modbus message must be sent to the easYgen: Word 0 Word 1 Word 2 Word 3...
  • Page 446 Application Modbus Applications > Changing Parameter Settings > Configuration Of LogicsMan... Example Fig. 232: LogicsManager function sample 12540 To configure the "Start w/o Load" LogicsManager function (param‐ eter ID 12540 Ä p. 247) as indicated in (Fig. 232) the following Modbus message must be sent to the easYgen: Word 0 Word 1...

  • Page 447: Remotely Acknowledge Single Alarm Messages

    Application Modbus Applications > Changing Parameter Settings > Remotely Clearing The Even... 6.6.2.5 Remotely Acknowledge Single Alarm Messages Single alarm messages can be acknowledged remotely through the Modbus by sending the respective parameter ID of the alarm to be acknowledged on parameter 522. The required procedure is detailed in the following steps.

  • Page 448: Remotely Resetting The Default Values

    Application Modbus Applications > Changing Parameter Settings > Remotely Resetting The Def... Modbus address = 40000 + (Par. ID + 1) = 41707 Modbus length = 1 (UNSIGNED 16) Fig. 236: Modscan32 at address 41707 Use the "display options" to set the value format to binary. Double-click the address to issue a Write Register com‐...
  • Page 449 Application Modbus Applications > Changing Parameter Settings > Remotely Resetting The Def... Fig. 238: Modscan32 at address 410418 Use the "display options" to set the value format to decimal. Double-click the address to issue a Write Register com‐ mand. ð Fig. 239 shows how the parameter is enabled using the ModScan32 Software.

  • Page 450: Exception Responses

    Application Modbus Applications > Exception Responses Fig. 240: Modscan32 at address 410418 Use the "display options" to set the value format to decimal. Double-click the address to issue a Write Register com‐ mand. ð Fig. 241 shows how the parameter is enabled using the ModScan32 Software.

  • Page 451: Interfaces And Protocols

    Interfaces And Protocols Interfaces Overview Interfaces And Protocols Interfaces Overview Packages The easYgen-2200/2500 controllers are available in different packages. The differences are listed below. easYgen-2000 Series easYgen-2200 easYgen-2500 Package P1 Package P2 Package P1 MPU input Discrete inputs Relay outputs...

  • Page 452: Can Interfaces

    Interfaces And Protocols CAN Interfaces > CAN Interface 1 (Guidance ... Fig. 243: easYgen-2500 interfaces The easYgen-2500 (Fig. 243) provides the following interfaces, which are supporting different protocols. Figure Interface Protocol Modbus, ToolKit Service Port (USB/RS-232) CAN bus #1 CANopen RS-485 Modbus CAN bus #2...

  • Page 453: Can Interface 2 (Engine Level)

    CANopen extension modules are also supported. Fig. 245: CAN interface 2 CAN interface 2 is pre-configured for several expansion units. These include the I/O expansion boards Woodward IKD 1 and sev‐ eral combinations of the expansion boards of the Phoenix Inline Modular (IL) series.

  • Page 454: Rs-485 Interface

    CANopen Protocol Fig. 246: Service Port The service port can be only used in combination with an optional Woodward direct configuration cable (DPC), which inclucdes a converter box to provide either an USB or a RS-232 interface. For additional information refer to –...
  • Page 455 Interfaces And Protocols CANopen Protocol Protocol description If a data protocol is used, a CAN message looks like this: Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Data byte Data byte Data byte Data byte Data byte Data byte...

  • Page 456: J1939 Protocol

    Interfaces And Protocols J1939 Protocol Octet Number UNSIGNED56 to b to b to b to b to b to b to b UNSIGNED64 to b to b to b to b to b to b to b to b Table 92: Transfer syntax for data type UNSIGNEDn Data format "Signed Integer"...

  • Page 457: Displayed Messages (Visualization)

    Interfaces And Protocols J1939 Protocol > Displayed Messages (Visual... Most of the J1939 data is standardized and has a SPN (Suspect Parameter Number), which describes the data (e.g. SPN 110 is representing the value of the current “Engine Coolant Tempera‐ ture”).
  • Page 458 Interfaces And Protocols J1939 Protocol > Displayed Messages (Visual... Description Resol. Data range Index Display with Display with J1939 defective missing sensor sensor 61443 Load at current speed 0 to 250 % 15208 32766 % 32767 % 65263 Fuel delivery pressure 1 kPa 0 to 1000 kPa 15218...
  • Page 459 Interfaces And Protocols J1939 Protocol > Displayed Messages (Visual... Description Resol. Data range Index Display with Display with J1939 defective missing sensor sensor 1125 65191 Alternator winding 2 temperature 1 °C -40 to 210 °C 15234 32766 °C 32767 °C 1126 65191 Alternator winding 3 temperature...
  • Page 460 Interfaces And Protocols J1939 Protocol > Displayed Messages (Visual... Description Resol. Data range Index Display with Display with J1939 defective missing sensor sensor 1165 65180 Main bearing 9 temperature 0.1 °C -273 to 1735 °C 15270 3276.6 °C 3276.7 °C 1166 65180 Main bearing 10 temperature...
  • Page 461 Interfaces And Protocols J1939 Protocol > Displayed Messages (Visual... If the total engine hours sent by the ECU exceed 419,000 hrs, the display in the unit is not correct any‐ more Data transmission engine control If the sent values exceed the limits of the specification, the dis‐ unit (ECU) played value is not defined.

  • Page 462: Supported J1939 Ecus & Remote Control Messages

    Standard Ä Chapter 7.5.3 “Device Please refer to Type Standard” on page 465 for more details. Woodward EGS EGS Woodward MTU ADEC ECU7 ADEC ECU7 MTU The easYgen is connected with the SAM via CAN. The SAM communicates with the ADEC using an own bus.
  • Page 463 In some cases, this is only possible by the manufacturer. Please con‐ sider this when ordering the ECU. Supported ECUs - Woodward EGS - Scania S6 - Deutz EMR2/EMR3 / Volvo EDC4 - Volvo EMS2...
  • Page 464 Interfaces And Protocols J1939 Protocol > Supported J1939 ECUs & Rem... Remote Comment control parameter Idle Mode No / No This J1939 bit information is set, if "Idle" mode is active (LogicsMan‐ ager command variable 04.15. "Idle run active" is TRUE). The bit will be reset, if "Idle"...

  • Page 465: Device Type Standard

    Interfaces And Protocols J1939 Protocol > Device Type Standard 7.5.3 Device Type Standard General notes If the used ECU is not specific listed in the chapter Ä Chapter 7.5 “ J1939 Protocol” on page 456 (e.g. Deutz (EMR3 & EMR4), John Deere, Daimler, Perkins, Iveco, Caterpillar, Liebherr, etc.) we rec‐...
  • Page 466 Interfaces And Protocols J1939 Protocol > Device Type Standard Acronym Name Description Rate [ms] 64971 FDCB OHECS Off-Highway Engine 2881 Engine Alternate Droop Accelerator 1 Control Selection Select Notes If droop shall be active (LogicsMan‐ ager 00.25 = TRUE) the easYgen is transmitting “Normal Droop”...

  • Page 467: Modbus Protocol

    The Woodward controller sup‐ ports a Modbus RTU Slave module. This means that a Master node needs to poll the controller slave node. Modbus RTU can...
  • Page 468 Interfaces And Protocols Modbus Protocol All addresses in this document comply with the Mod‐ icon address convention. Some PLCs or PC programs use different address conventions depending on their implementation. Then the address must be increased and the leading 4 may be omitted. Please refer to your PLC or program manual for more information.
  • Page 469 Interfaces And Protocols Modbus Protocol Fig. 249: Visualization configurations Configuration The Modbus interface can be used to read/write parameters. According the Modbus addressing range for the configuration addresses, the range starts at 40001 and ends at 450000. You can always access only one parameter of the system in this address range.

  • Page 470: Load Sharing

    Display refresh of easYgen-2200/2500 with CAN – (J1939 protocol) connected -> max. 3 seconds Woodward recommends to make a break time of 10 ms after receiving the data of the last Modbus request. Load Sharing General information The maximum number of participating easYgen-2000 Series devices for load sharing is 16.
  • Page 471 Interfaces And Protocols Load Sharing This screen provides information about the total CAN bus load as well as the CANopen and J1939 bus load on CAN bus 1 and 2. The total CAN bus load is the sum of the message load on CAN bus 1 and 2.
  • Page 472 Interfaces And Protocols Load Sharing Woodward recommends to configure the Node-IDs (parameter 8950 Ä p. 309) for units, which participate in load sharing, as low as possible to facilitate estab‐ lishing of communication. easYgen-2200/2500 | Genset Control 37535B...

  • Page 473: Technical Specifications

    Technical Specifications Technical Data > Measuring Values Technical Specifications Technical Data Product label Fig. 250: Product label Item number Item revision number Serial number (numerical) Serial number (barcode) Date of production (year-month) Type Description (short) Type Description (long) Details Technical data Approval Approvals 8.1.1...

  • Page 474: Ambient Variables

    Technical Specifications Technical Data > Inputs/Outputs Measuring frequency 50/60 Hz (30.0 to 85.0 Accuracy Class 1 Input resistance per path 120 V 0.498 MΩ 480 V 2.0 MΩ Maximum power consumption per path < 0.15 W Currents Measuring inputs Isolated Measuring current [1] Rated value (I ../1 A...
  • Page 475 Technical Specifications Technical Data > Inputs/Outputs Discrete outputs Discrete outputs Potential free Contact material AgCdO General purpose (GP) (V 2.00 Aac@250 Vac cont, relays 2.00 Adc@24 Vdc 0.36 Adc@125 Vdc 0.18 Adc@250 Vdc Pilot duty (PD) (V B300 cont, relays 1.00 Adc@24 Vdc 0.22 Adc@125 Vdc 0.10 Adc@250 Vdc...

  • Page 476: Interface

    Refer to Fig. 251 Fig. 251: MPU - characteristic 8.1.4 Interface Service Port interface Service Port interface Not isolated Proprietary interface Connect only with Woodward DPC cable RS-485 interface RS-485 interface Isolated Insulation voltage (continuously) 100 Vac Insulation test voltage (≤ 5 s)

  • Page 477: Battery

    Technical Specifications Technical Data > Approvals Version CAN bus Internal line termination Not available 8.1.5 Battery Type Lithium Life span (operation without power approx. 5 years supply) Battery field replacement Not allowed 8.1.6 Housing Housing type Type easYpack Plastic Dimensions (W × H × easYgen-2200 219 ×...

  • Page 478: Generic Note

    Technical Specifications Environmental Data 8.1.8 Generic Note Accuracy Referred to full scale value Environmental Data Vibration Frequency range - sine sweep 5 Hz to 100 Hz Acceleration Standards EN 60255-21-1 (EN 60068-2-6, Fc) Lloyd’s Register, Vibration Test2 SAEJ1455 Chassis Data Frequency range - random 10 Hz to 500 Hz Power intensity...

  • Page 479: Accuracy

    Technical Specifications Accuracy Accuracy Measuring value Display Accuracy Measuring start Notes Frequency Generator 15.0 to 85.0 Hz 0.1 % (of 85 Hz) 5 % (of PT secondary voltage setting) Mains 40.0 to 85.0 Hz Voltage Wye generator / mains / 0 to 650 kV 1.5 % (of PT secondary 1 % (of 120/480 V)
  • Page 480 Technical Specifications Accuracy Measuring value Display Accuracy Measuring start Notes Phase angle -180 to 180° 1.25 % (of PT secondary 180° is displayed for volt. setting) measuring values below measuring start Analog inputs 0 to 180 Ohms Freely scaleable For VDO sensors 1 % / 2.5 % 500 Ohms) 0 to 360 Ohms...

  • Page 481: Appendix

    Appendix Characteristics > Triggering Characteristics Appendix Characteristics 9.1.1 Triggering Characteristics Time-dependent overshoot moni‐ This triggering characteristic is used for time-dependent overcur‐ toring rent monitoring. Fig. 252: Three-level time-dependent overshoot montitoring 37535B easYgen-2200/2500 | Genset Control...
  • Page 482 Appendix Characteristics > Triggering Characteristics Two-level overshoot monitoring This triggering characteristic is used for generator, mains and bat‐ tery overvoltage, generator and mains overfrequency, overload IOP and MOP and engine overspeed monitoring. Fig. 253: Two-level overshoot monitoring easYgen-2200/2500 | Genset Control 37535B...
  • Page 483 Appendix Characteristics > Triggering Characteristics Two-level undershoot monitoring This triggering characteristic is used for generator, mains and bat‐ tery undervoltage, generator and mains underfrequency, and engine underspeed monitoring. Fig. 254: Two-level undershoot monitoring 37535B easYgen-2200/2500 | Genset Control...
  • Page 484 Appendix Characteristics > Triggering Characteristics Two-level reversed/reduced load This triggering characteristic is used for generator reversed/ monitoring reduced load monitoring. Fig. 255: Two-level reversed/reduced load monitoring easYgen-2200/2500 | Genset Control 37535B...
  • Page 485 Appendix Characteristics > Triggering Characteristics Two-level unbalanced load moni‐ This triggering characteristic is used for generator unbalanced load toring monitoring. Fig. 256: Two-level unbalanced load monitoring 37535B easYgen-2200/2500 | Genset Control...

  • Page 486: Vdo Inputs Characteristics

    Appendix Characteristics > VDO Inputs Characteristics One-level asymmetry monitoring This triggering characteristic is used for generator voltage asym‐ metry monitoring. Fig. 257: One-level asymmetry monitoring 9.1.2 VDO Inputs Characteristics Since VDO sensors are available in different types, the index num‐ bers of the characteristic curve tables are listed.

  • Page 487: Vdo Input "Pressure

    Appendix Characteristics > VDO Inputs Characteristics > VDO Input "Pressure" 9.1.2.1 VDO Input "Pressure" 0 to 5 bar/0 to 72 psi - Index "III" Fig. 258: Characteristics diagram VDO 0 to 5 bar, Index "III" P [bar] P [psi] 7.25 14.50 21.76 29.00...
  • Page 488 Appendix Characteristics > VDO Inputs Characteristics > VDO Input "Pressure" 0 to 10 bar/0 to 145 psi - Index "IV" Fig. 259: Characteristics diagram VDO 0 to 10 bar, Index "IV" P [bar] P [psi] 7.25 14.50 21.76 29.00 43.51 58.02 72.52 87.02...

  • Page 489: Vdo Input "Temperature

    Appendix Characteristics > VDO Inputs Characteristics > VDO Input "Temperature" 9.1.2.2 VDO Input "Temperature" 40 to 120 °C/104 to 248 °F - Index "92-027-004" Fig. 260: Characteristics diagram VDO 40 to 120 °C, Index "92-027-004" Temp. [°C] Temp. [°F] R [Ohm] 291.46 239.56 197.29...
  • Page 490 Appendix Characteristics > VDO Inputs Characteristics > VDO Input "Temperature" 50 to 150 °C/122 to 302 °F - Index "92-027-006" Fig. 261: Characteristics diagram VDO 50 to 150 °C, Index "92-027-006" Temp. [°C] Temp. [°F] R [Ohm] 322.17 266.19 221.17 184.72 155.29 131.38...

  • Page 491: Pt100 Rtd

    Appendix Characteristics > VDO Inputs Characteristics > Pt100 RTD 9.1.2.3 Pt100 RTD Fig. 262: Characteristics diagram Pt100 Temp. -200 -150 -100 [°C] Temp. -328 -238 -148 [°F] R [Ohm] 18.5 39.7 60.25 80.7 103.9 107.8 111.7 115.5 119.4 123.2 Temp. [°C] Temp.

  • Page 492: Data Protocols

    Appendix Data Protocols > CANopen/Modbus > Data Protocol 5100 (Basic ... Data Protocols 9.2.1 CANopen/Modbus 9.2.1.1 Data Protocol 5100 (Basic Visualization) Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) 450001 450000 Protocoll-ID, allways 5100...
  • Page 493 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5100 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) 450019 450018 10202 Operation modes (enu 13200 = Auxiliary services postrun 13216 = Idle run active 13201 = Aux.
  • Page 494 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5100 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) 450022 450021 10110 Battery voltage 450023 450022 3,4,5,6 Av. Mains Current 0.001 450025 450024...
  • Page 495 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5100 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) internal Mask: 0040h Stopping Magnet is active Mask: 0020h internal Mask: 0010h The genset runs mains parallel Mask: 0008h...
  • Page 496 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5100 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) LDSS: The Engine is stopped Mask: 0020h LDSS: The Engine is stopped, if possible Mask: 0010h LDSS: Minimum Running Time is active Mask: 0008h...
  • Page 497 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5100 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) 2624 MCB fail to open latched Mask: 0020h 10017 CAN-Fault J1939 latched Mask: 0010h 3325 Start fail latched...
  • Page 498 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5100 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) 2219 Gen. overcurr. 2 latched Mask: 0040h 2220 Gen. overcurr. 3 latched Mask: 0020h 2262 Gen.
  • Page 499 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5100 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) internal Mask: 0020h internal Mask: 0010h internal Mask: 0008h 3975 Mains phase rot.
  • Page 500 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5100 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) internal Mask: 0010h internal Mask: 0008h internal Mask: 0004h internal Mask: 0002h internal Mask: 0001h...
  • Page 501 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5100 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) 10025 Alarm flexible limit 8 latched Mask: 0080h 10024 Alarm flexible limit 7 latched Mask: 0040h 10023 Alarm flexible limit 6 latched...
  • Page 502 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5100 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) Relay-Output 5 Mask: 0800h Relay-Output 6 Mask: 0400h internal Mask: 0200h internal Mask: 0100h internal...
  • Page 503 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5100 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) Output to external CAN-I/O Relay 10 Mask: 0200h Output to external CAN-I/O Relay 9 Mask: 0100h Output to external CAN-I/O Relay 8 Mask: 0080h...
  • Page 504 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5100 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) NOT Low Pressure Mask 0100h High Engine Oil Level J1939-Message not available Mask 0080h Sensor fault Mask 0040h...
  • Page 505 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5100 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) 15418 Mask 00FFh 450137 450136 3,4,5,6 15415 7. Active Diagnostic Trouble Code (DM1) 450139 450138 15420...
  • Page 506 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5100 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) 15461 Mask 00FFh 450161 450160 3,4,5,6 15459 5. Previously Active Diagnostic Trouble Code (DM2) 450163 450162...
  • Page 507 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5100 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) Mask 1000h Red Stop Lamp internal Mask 0800h internal Mask 0400h Mask 0200h Mask 0100h Amber Warning Lamp...

  • Page 508: Data Protocol 5101 (Basic Visualization Without J1939)

    Appendix Data Protocols > CANopen/Modbus > Data Protocol 5101 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) Mask 0002h Mask 0001h 450183 450182 internal 450184 450183 15308 Engine Speed (j1939-EEC1) 450185 450184...
  • Page 509 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5101 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) 450011 450010 3,4,5,6 Av. Mains / Busbar Wye-Voltage 450013 450012 Mains / Busbar power factor 0.001 450014...
  • Page 510 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5101 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) 450019 450018 10202 Operation modes (enu 13200 = Auxiliary services postrun 13216 = Idle run active 13201 = Aux.
  • Page 511 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5101 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) 450022 450021 10110 Battery voltage 450023 450022 3,4,5,6 Av. Mains Current 0.001 450025 450024...
  • Page 512 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5101 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) Free PID Controller 2: Raise Command Mask: 0040h Stopping Magnet is active Mask: 0020h internal Mask: 0010h...
  • Page 513 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5101 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) LDSS: The Engine is stopped Mask: 0020h LDSS: The Engine is stopped, if possible Mask: 0010h LDSS: Minimum Running Time is active Mask: 0008h...
  • Page 514 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5101 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) 2624 MCB fail to open latched Mask: 0020h 10017 CAN-Fault J1939 latched Mask: 0010h 3325 Start fail latched...
  • Page 515 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5101 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) 2219 Gen. overcurr. 2 latched Mask: 0040h 2220 Gen. overcurr. 3 latched Mask: 0020h 2262 Gen.
  • Page 516 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5101 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) internal Mask: 0020h internal Mask: 0010h internal Mask: 0008h 3975 Mains phase rot.
  • Page 517 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5101 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) internal Mask: 0010h internal Mask: 0008h internal Mask: 0004h internal Mask: 0002h internal Mask: 0001h...
  • Page 518 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5101 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) 10025 Alarm flexible limit 8 latched Mask: 0080h 10024 Alarm flexible limit 7 latched Mask: 0040h 10023 Alarm flexible limit 6 latched...
  • Page 519 Appendix Data Protocols > CANopen/Modbus > Data Protocol 5101 (Basic ... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) internal Mask: 0800h internal Mask: 0400h internal Mask: 0200h internal Mask: 0100h internal Mask: 0080h...

  • Page 520: Canopen

    Appendix Data Protocols > CANopen > Protocol 6000 (Load Share... Modbus Param‐ Description Multiplier Units eter ID Modicon Start Data Data start addr. byte 0 byte addr. (*1) (Mux) Output to external CAN-I/O Relay 10 Mask: 0200h Output to external CAN-I/O Relay 9 Mask: 0100h Output to external CAN-I/O Relay 8 Mask: 0080h...
  • Page 521 Appendix Data Protocols > CANopen > Protocol 6000 (Load Share... Timing The time interval between two fast messages (TFast , i.e. the time for refreshing a fast message) is configured with the parameter "Transfer rate LS fast message" (parameter 9921 Ä p. 322).
  • Page 522 Appendix Data Protocols > CANopen > Protocol 6000 (Load Share... Load share bus communication Load share bus communication - "fast" refreshed data Byte Function Remark Mux identifier Generator real load capacity utilization rate, L-Byte Integer [‰], unsigned Generator real load capacity utilization rate, H-Byte Generator reactive load capacity utilization rate, L- Integer [‰], unsigned Byte...
  • Page 523 Appendix Data Protocols > CANopen > Protocol 6000 (Load Share... Load share bus communication - "normal" refreshed data Byte Function Remark Reactive load control state 2: Static 3: Isochronous 4: Reactive load control 5: Import/export reactive load 10:Reactive load share 0, 1, 6, 7, 8, 9, 11, …...
  • Page 524 Appendix Data Protocols > CANopen > Protocol 6000 (Load Share... Load share bus communication - "normal" refreshed data Byte Function Remark Not used Not used Not used Not used Not used Not used Load share bus communication - "slow" refreshed data Byte Function Remark...

  • Page 525: Protocol 65000 (External Discrete I/O 1 To 8)

    Appendix Data Protocols > CANopen > Protocol 65000 (External D... Load share bus communication - "slow" refreshed data Byte Function Remark Alarm class E occurred Alarm class F occurred Warning alarm class occurred Not used Not used Not used Mux identifier Remaining days before maintenance, L-Byte Integer [d] Remaining days before maintenance, H-Byte...

  • Page 526: Protocol 65001 (External Discrete I/O 9 To 16)

    Appendix Data Protocols > CANopen > Protocol 65001 (External D... Parameter Description Multiplier Units Data byte 0 Data byte (Mux) 7: Discrete I/O 8 internal 3,4,5,6 internal 9.2.2.3 Protocol 65001 (External Discrete I/O 9 to 16) If this data protocol is addressed to an expansion board, it is used to issue a command to energize a dis‐...

  • Page 527: Additional Data Identifier

    Appendix Data Protocols > Additional Data Identifier > Transmit Data 9.2.3 Additional Data Identifier 9.2.3.1 Transmit Data Remote control word 1 Object 21F7h (Parameter 503) This object is required for remote control. The data type is UNSIGNED16. The internal parameter 503 of the easYgen must be set to react on the remote control instructions.
  • Page 528 Appendix Data Protocols > Additional Data Identifier > Transmit Data Bit 0 With the rising edge of the bit, the easYgen activates the remote request command (LogicsManager input command Start bit variable 04.13). The condition of the start command will be stored and may be used as command variable for the LogicsManager.
  • Page 529 Appendix Data Protocols > Additional Data Identifier > Transmit Data Remote control word 2 Object 21F8h (Parameter 504) This object is required for remote control. The data type is UNSIGNED16. Bit 15 = 1 Bit 14 = 1 Bit 13 = 1 Bit 12 = 1 Bit 11 = 1 Bit 10 = 1...
  • Page 530 Appendix Data Protocols > Additional Data Identifier > Transmit Data Bit 11 = 1 (ID 545) Remote control bit 12 (command variable 04.55) Bit 10 = 1 (ID 546) Remote control bit 11 (command variable 04.54) Bit 9 = 1 (ID 547) Remote control bit 10 (command variable 04.53) Bit 8 = 1 (ID 548) Remote control bit 9 (command variable 04.52)
  • Page 531 Appendix Data Protocols > Additional Data Identifier > Transmit Data Remote frequency setpoint Object 21FDh (Parameter 509) This value may be used as data source "[05.03] Inter‐ face freq. setp." via the Analog Manager. No password is required to write this value. This object is required to transmit the frequency set‐...

  • Page 532: Receive Data

    Appendix Analog Manager Reference Bit 4 External discrete input 5 [DIex05] Bit 3 External discrete input 4 [DIex04] Bit 2 External discrete input 3 [DIex03] Bit 1 External discrete input 2 [DIex02] Bit 0 External discrete input 1 [DIex01] 9.2.3.2 Receive Data External DO control (1 to 16) Object 34F5h (Parameter 8005)

  • Page 533: Data Sources

    9.3.1 Data Sources To enhance flexibility of programming the functions of the easYgen-2000 Series, an analog manager is used. All analog values, which are delivered by the easYgen may be used as data sources for the analog outputs (refer to Ä...

  • Page 534: Group 02: Mains Values

    Appendix Analog Manager Reference > Data Sources > Group 02: Mains Values Analog input # Data source Reference value 01.11 Generator frequency L2-L3 Rated frequency 01.12 Generator frequency L3-L1 Rated frequency 01.13 Generator current average Generator rated current 01.14 Generator current L1 Generator rated current 01.15 Generator current L2...

  • Page 535: Group 05: Controller Setpoints

    Appendix Analog Manager Reference > Data Sources > Group 05: Controller Setpo... Analog input # Data source Reference value 02.09 Mains frequency Rated frequency 02.10 Mains frequency L1-L2 Rated frequency 02.11 Mains frequency L2-L3 Rated frequency 02.12 Mains frequency L3-L1 Rated frequency 02.13 Mains current average...

  • Page 536: Group 06: Dc Analog Input Values

    Appendix Analog Manager Reference > Data Sources > Group 06: DC Analog Input ... Analog input # Data source Reference value 05.19 Used power setpoint 05.20 Used power setpoint ramp 05.21 Used voltage setpoint 05.22 Used voltage setpoint ramp 05.23 Used PF setpoint 05.24 Used PF setpoint ramp...

  • Page 537: Group 07: Engine Values (J1939)

    Appendix Analog Manager Reference > Data Sources > Group 07: Engine Values (J... 9.3.1.6 Group 07: Engine Values (J1939) Analog input # Data source Reference value 07.01 SPN 52: Engine Intercooler 07.02 SPN 91: Throttle Position 07.03 SPN 92: Load At Current Speed 07.04 SPN 94: Fuel Delivery Pressure 07.05...
  • Page 538 Appendix Analog Manager Reference > Data Sources> Group 07: Engine Values (J... Analog input # Data source Reference value 07.37 SPN 1132: Intake Manifold 3 Temperature 07.38 SPN 1133: Intake Manifold 4 Temperature 07.39 SPN 1134: Engine Thermostat 07.40 SPN 1135: Engine Oil Temperature 2 07.41 SPN 1136: Engine ECU Temperature 07.42...

  • Page 539: Reference Values

    Appendix Analog Manager Reference > Reference Values > Generator Rated Voltage Analog input # Data source Reference value 07.74 SPN 1173: Turbo 2 Compressor Inlet Temperature 07.75 SPN 1174: Turbo 3 Compressor Inlet Temperature 07.76 SPN 1175: Turbo 4 Compressor Inlet Temperature 07.77 SPN 1176: Turbo 1 Compressor Inlet pressure 07.78...

  • Page 540: Mains Rated Voltage

    Appendix Analog Manager Reference > Reference Values > Rated Frequency Analog output example The generator rated voltage (parameter 1766 Ä p. 95) is configured to 400 V. The source value at maximum output is configured to 110.00 % (of the rated voltage i.e. 440 V). The source value at minimum output is configured to 10.00 % (of the rated voltage i.e.

  • Page 541: Generator Rated Active Power

    Appendix Analog Manager Reference > Reference Values > Generator Rated Reactive P... Analog output example The rated system frequency (parameter 1750 Ä p. 94) is configured to 50 Hz. The source value at maximum output is configured to 110.00 % (of the rated frequency i.e. 55 Hz). The source value at minimum output is configured to 90.00 % (of the rated frequency i.e.

  • Page 542: Mains Rated Voltage

    Appendix Analog Manager Reference > Reference Values > Mains Rated Voltage Analog output example The generator rated reactive power (param‐ eter 1758 Ä p. 95) is configured to 500 kvar. The source value at maximum output is configured to 120.00 % (of the rated reactive power i.e.

  • Page 543: Mains Rated Reactive Power

    Appendix Analog Manager Reference > Reference Values > Generator Rated Apparent P... Flexible limit example The mains rated active power (parameter 1748 Ä p. 95) is configured to 500 kW. If the flexible limit is to be configured to 120.00% (of the rated active power i.e.

  • Page 544: Mains Rated Apparent Power

    Appendix Analog Manager Reference > Reference Values > Mains Rated Apparent Power Analog output example The generator rated active power (parameter 1752 Ä p. is configured to 200 kW. The generator rated reactive power (param‐ eter 1758 Ä p. 95 is configured to 200 kvar.

  • Page 545: Generator / Mains Power Factor

    Appendix Analog Manager Reference > Reference Values > Generator / Mains Power Fa... Analog output example The mains rated active power (parameter 1748 Ä p. 95) is configured to 200 kW. The mains rated reactive power (parameter 1746 Ä p. 95 configured to 200 kvar.

  • Page 546: Generator Rated Current

    Appendix Analog Manager Reference > Reference Values > Generator Rated Current Fig. 264: Power factor scaling Analog output example The source value at maximum output is configured to 10000. The source value at minimum output is configured to 00000. The analog output range is configured to 0 to 20 mA. If a power factor of leading 0.8 is measured, the analog output issues 40 % of its upper limit (i.e.

  • Page 547: Mains Rated Current

    Appendix Analog Manager Reference > Reference Values > Rated Speed 9.3.2.12 Mains Rated Current All mains current values (line, average, and peak values) refer to the mains rated current (parameter 1785 Ä p. 95). Analog output example The mains rated current (parameter 1785 Ä...

  • Page 548: Battery Voltage

    Appendix Analog Manager Reference > Reference Values > Display Value Format 9.3.2.14 Battery Voltage The measured battery and auxiliary excitation voltage refer to the fix rated battery voltage of 24 V. Analog output example The source value at maximum output is configured to 120.00 % (of the rated voltage i.e.

  • Page 549: Logicsmanager Reference

    Appendix LogicsManager Reference > LogicsManager Overview Delimiters like decimal points or commas are ignored. If the display value format is 0.01 bar for example, a value of 5 bar corresponds with 00500. Analog output example An analog input is configured to VDO 120 °C characteristic. The source value at maximum output is configured to 00100 (i.e.
  • Page 550 Appendix LogicsManager Reference > LogicsManager Overview Depending on the application mode of the unit, the number of available relays that may be programmed with the LogicsManager will vary. Two independent time delays are provided for the configured action to take place and be reset. Please do not use the output of an equation as input at the same time.
  • Page 551 Appendix LogicsManager Reference > LogicsManager Overview [Sx] - Sign 0 [False; always "0"] The value [Cx] is ignored and this logic path will always be FALSE. 1 [True; always "1"] The value [Cx] is ignored and this logic path will always be TRUE. Table 102: Signs [Ox] - Operator {x} Logical AND...

  • Page 552: Logical Symbols

    Appendix LogicsManager Reference > Logical Symbols 9.4.2 Logical Symbols The following symbols are used for the graphical programming of the LogicsManager. The easYgen displays symbols according to the DIN 40 700 standard by default. Fig. 267: Logical symbols easYgen (default: DIN 40 700) NAND US MIL IEC617-12...

  • Page 553: Logical Outputs

    Appendix LogicsManager Reference > Logical Outputs 9.4.3 Logical Outputs The logical outputs or combinations may be grouped into three cat‐ egories: Internal logical flags Internal functions Relay outputs The numbers of the logical outputs in the third column may again be used as input variable for other outputs in the LogicsManager.
  • Page 554 Appendix LogicsManager Reference > Logical Outputs Name Function Number Inhibit emergency run Blocking or interruption of an emergency power operating in AUTOMATIC operating 00.11 mode (parameter 12200 Ä p. 245) Undelay close GCB Immediately closing of the GCB after engine start without waiting for the engine delayed 00.12 monitoring and generator stable timer to expire (parameter 12210 Ä...
  • Page 555 Appendix LogicsManager Reference > Logical Outputs Priority hierarchy of the logical out‐ The following table contains the priority relationships between the puts start conditions of the logical outputs in the LogicsManager: Prioritized function Overrides Reaction Critical mode Stop req. in Auto A start will still be performed.

  • Page 556: Logical Command Variables

    Appendix LogicsManager Reference > Logical Command Variables Name Function Number External DO 4 If this logical output becomes true, the external relay output 4 will be activated 00.66 External DO 5 If this logical output becomes true, the external relay output 5 will be activated 00.67 External DO 6 If this logical output becomes true, the external relay output 6 will be activated...

  • Page 557: Group 00: Flags Condition 1

    Appendix LogicsManager Reference > Logical Command Variables > Group 00: Flags Condition 1 Group 02: Systems condition Group 03: Engine control Group 04: Applications condition Group 05: Engine related alarms Group 06: Generator related alarms Group 07: Mains related alarms Group 08: System related alarms Group 09: Discrete inputs Group 10: Analog inputs...
  • Page 558 Appendix LogicsManager Reference > Logical Command Variables> Group 00: Flags Condition 1 Name Function Note 00.12 LM: Undelay close GCB Immediately closing of the GCB Internal calculation without waiting for the engine Refer to parameter delayed monitoring timer to 12210 Ä p. 204.
  • Page 559 Appendix LogicsManager Reference > Logical Command Variables > Group 00: Flags Condition 1 Name Function Note 00.26 LM: Volt. Droop active Voltage droop active Internal calculation Refer to parameter 12905 Ä p. 290. 00.27 Reserved 00.28 LM: Critical mode Activation of critical mode oper‐ Internal calculation ation Refer to parameter...
  • Page 560 Appendix LogicsManager Reference > Logical Command Variables> Group 00: Flags Condition 1 Name Function Note 00.58 Reserved 00.59 Reserved 00.60 Reserved 00.61 Reserved 00.62 Reserved 00.63 LM: External relay DO 1 TRUE, if the LogicsManager condition driving this relay is 00.64 LM: External relay DO 2 fulfilled...

  • Page 561: Group 01: Alarm System

    Appendix LogicsManager Reference > Logical Command Variables > Group 01: Alarm System Name Function Note 00.86 LM: LD start/stop Activation of load-dependent Internal calculation start/stop Refer to parameter 12930 Ä p. 252. 00.87 LM: Segment no.2 act Assigns the genset to load Internal calculation share segm.

  • Page 562: Group 02: Systems Condition

    Appendix LogicsManager Reference > Logical Command Variables > Group 02: Systems Condition Name / Function Note 01.06 Alarm class F TRUE as long as an alarm of this alarm class is active or latched (triggered) 01.07 All alarm classes TRUE as long as at least one alarm of the alarm classes A/B/C/D/ E/F is active or latched (triggered) 01.08 Warning alarm...

  • Page 563: Group 03: Engine Control

    Appendix LogicsManager Reference > Logical Command Variables > Group 03: Engine Control Name Function Note 02.12 Generator rota‐ Generator voltage: rotating direction TRUE as long as the respective rotation field is tion CCW detected in case of a three-phase voltage measurement at the respective measuring location 02.13 Generator rota‐...

  • Page 564: Group 04: Applications Condition

    Appendix LogicsManager Reference > Logical Command Variables > Group 04: Applications Con... Name / Function Note 03.13 Blinking lamp ECU TRUE as soon as the ECU activates the diagnosis light (only for Scania S6 ECU). This command variable is only active if remote control of the ECU via easYgen is activated.
  • Page 565 Appendix LogicsManager Reference > Logical Command Variables > Group 04: Applications Con... These operating statuses may be used as command variable in a logical output to set parameters for customized operations. Name Function Note 04.01 Auto mode AUTOMATIC operating mode active TRUE in AUTOMATIC operating mode 04.02 Stop mode...
  • Page 566 Appendix LogicsManager Reference > Logical Command Variables> Group 04: Applications Con... Name Function Note 04.27 Critical mode Critical mode operation is enabled TRUE if critical mode is enabled 04.28 Generator Generator unloading sequence is TRUE if a stop command has been issued until the unloading active GCB is opened...

  • Page 567: Group 05: Engine Related Alarms

    Appendix LogicsManager Reference > Logical Command Variables > Group 05: Engine Related A... Name Function Note 04.50 Interface Control Free control bit 7 is activated 04.51 Interface Control Free control bit 8 is activated 04.52 Interface Control Free control bit 9 is activated 04.53 Interface Control Free control bit 10 is activated...

  • Page 568: Group 06: Generator Related Alarms

    Appendix LogicsManager Reference > Logical Command Variables > Group 06: Generator Relate... Name / Function Note 05.12 Reserved 05.13 Red stop lamp 05.14 Amber warning lamp 05.15 EEprom failure 05.16 Derating active TRUE if derating is activated Ä Chapter 4.5.12.3 “Derating Of Power ” on page 282 9.4.4.7 Group 06: Generator Related Alarms...

  • Page 569: Group 07: Mains Related Alarms

    Appendix LogicsManager Reference > Logical Command Variables > Group 07: Mains Related Al... Name / Function Note 06.23 Generator overload MOP (limit) 1 06.24 Generator overload MOP (limit) 2 06.25 Generator power factor inductive (limit) 1 06.26 Generator power factor inductive (limit) 2 06.27 Generator power factor capacitive (limit) 1 06.28...

  • Page 570: Group 08: System Related Alarms

    Appendix LogicsManager Reference > Logical Command Variables > Group 08: System Related A... Function Note 07.20 Reserved 07.21 Reserved 07.22 Reserved 07.23 Reserved 07.24 Reserved 07.25 Mains decoupling TRUE = alarm latched (triggered) 07.26 Reserved FALSE = alarm acknowl‐ 07.27 Mains voltage increase edged 07.28...

  • Page 571: Group 09: Discrete Inputs

    Appendix LogicsManager Reference > Logical Command Variables > Group 09: Discrete Inputs Function Note 08.18 CANopen Interface 1 08.19 CANopen Interface 2 08.20 CAN bus overload 08.21 Reserved 08.22 Reserved 08.23 Reserved 08.24 Reserved 08.25 Reserved 08.26 Reserved 08.27 Reserved 08.28 Reserved 08.29...

  • Page 572: Group 10: Analog Inputs

    Appendix LogicsManager Reference > Logical Command Variables > Group 11: Clock And Timer 9.4.4.11 Group 10: Analog Inputs Analog inputs Logic command variables 10.01-10.04 The analog inputs may be used as command variable in a logical output. Name / Function Note 10.01 Analog input AI 01 wire break...

  • Page 573: Group 12: External Discrete Inputs 1

    Appendix LogicsManager Reference > Logical Command Variables > Group 13: Discrete Outputs Name / Function Note 11.09 Engine (running hours exceeded by) 10 hour Status changes every 10 operating hours 11.10 Engine (running hours exceeded by) 100 hour Status changes every 100 operating hours 9.4.4.13 Group 12: External Discrete Inputs 1...

  • Page 574: Group 14: External Discrete Outputs 1

    Appendix LogicsManager Reference > Logical Command Variables > Group 14: External Discret... The discrete outputs may be used as command variable in a log‐ ical output. Name / Function Note 13.01 Discrete output DO1 [R01] TRUE = logical "1" (this condition indicates the 13.02 Discrete output DO2 [R02]...

  • Page 575: Group 15: Flexible Limits

    Appendix LogicsManager Reference > Logical Command Variables > Group 18: Transistor Outpu... Name / Function Note 14.15 External discrete output DO15 [R.E15] 14.16 External discrete output DO16 [R.E16] 9.4.4.16 Group 15: Flexible Limits Flexible limits Logic command variables 15.01-15.16 The flexible analog input thresholds may be used as command var‐ iable in a logical output.

  • Page 576: Group 24: Flags Condition 2

    Appendix LogicsManager Reference > Logical Command Variables > Group 24: Flags Condition 2 Name / Function Note 18.03 Reserved 18.04 Reserved 18.05 Aux. Excit. active 9.4.4.18 Group 24: Flags Condition 2 Flags condition 2 Logic command variables 24.01-24.60 Name Function Note 24.01 Reserved...
  • Page 577 Appendix LogicsManager Reference > Logical Command Variables > Group 24: Flags Condition 2 Name Function Note 24.28 Reserved 24.29 Reserved 24.30 Reserved 24.31 Reserved 24.32 Reserved 24.33 Reserved 24.34 Reserved 24.35 Reserved 24.36 Reserved 24.37 Reserved 24.38 Reserved 24.39 Reserved 24.40 Reserved 24.41...

  • Page 578: Factory Settings

    Appendix LogicsManager Reference > Factory Settings 9.4.5 Factory Settings Functions Simple (function) Extended (configuration) Result [00.0x] Flag {x}; {x} = 1 to 7 If TRUE, flag {x} becomes TRUE. FALSE Deactivated by default. [00.08] Flag 8 - pre-configured to engine start via timer If TRUE, flag 8 becomes TRUE.
  • Page 579 Appendix LogicsManager Reference > Factory Settings Simple (function) Extended (configuration) Result [00.12] Undelay close GCB If TRUE, the GCB will be closed in an emer‐ dependent on gency operation without waiting for expiration of emergency the delayed engine monitoring. operation TRUE once emergency mode is enabled.
  • Page 580 Appendix LogicsManager Reference > Factory Settings Simple (function) Extended (configuration) Result If TRUE the unit changes into STOP operating FALSE mode. Deactivated by default. [00.19] Start without load If TRUE, the engine is started without load FALSE transfer to the generator (closing the GCB is blocked).
  • Page 581 Appendix LogicsManager Reference > Factory Settings Simple (function) Extended (configuration) Result If TRUE, the voltage/power factor setpoint will be FALSE raised. Deactivated by default. [00.24] Lower voltage/power factor setpoint If TRUE, the voltage/power factor setpoint will be FALSE lowered. Deactivated by default. [00.25] Frequency droop active If TRUE, the frequency droop is enabled.
  • Page 582 Appendix LogicsManager Reference > Factory Settings Simple (function) Extended (configuration) Result If TRUE, the unit recognizes that the ignition FALSE speed has been reached. Deactivated by default. [00.3x] Flag {y}; {x} = 0 to 5, {y} = 9 to 14 If TRUE, flag {y} becomes TRUE.
  • Page 583 Appendix LogicsManager Reference > Factory Settings Simple (function) Extended (configuration) Result If TRUE, the load setpoint 2 is enabled. FALSE Deactivated by default. Not available in operating modes "STOP" and "MAN". [00.83] Setpoint 2 voltage enabled If TRUE, the voltage setpoint 2 is enabled. FALSE Deactivated by default.
  • Page 584 Appendix LogicsManager Reference > Factory Settings Simple (function) Extended (configuration) Result If TRUE, load-dependent start/stop segment no. FALSE {y} is enabled. Deactivated by default. Only available in operating mode "AUTO" and application mode [00.9x] LDSS Priority {y}; {x} = 0 to 2; {y} = 2 to 4 If TRUE, load-dependent start/stop priority {y} is FALSE enabled.
  • Page 585 Appendix LogicsManager Reference > Factory Settings Simple (function) Extended (configuration) Result [00.43] Relay 3 [R03] - Starter / freely configurable Relay energizes if the internal condition "Starter" dependent on is TRUE Logics Com‐ mand Variable [03.02] [00.44] Relay 4 [R04] - Start/Gas / freely configurable Relay energizes if the internal condition "Start/ dependent on Gas"...
  • Page 586 Appendix LogicsManager Reference > Factory Settings Simple (function) Extended (configuration) Result In application mode , and = freely FALSE configurable relay (unassigned) In application mode "Command: close MCB" Deactivated by default [00.49] Relay 9 [R09] - Stop solenoid / freely configurable Relay energizes if the internal condition "Stop dependent on solenoid"...

  • Page 587: Event And Alarm Reference

    Appendix Event And Alarm Reference > Alarm Classes Discrete inputs Alarm class Pre-assigned to freely configurable EMERGENCY STOP CONTROL freely configurable LogicsManager Start in AUTO freely configurable Low oil pressure freely configurable Coolant temperature CONTROL freely configurable LogicsManager External acknowledgement CONTROL freely configurable LogicsManager Enable...

  • Page 588: Conversion Factors

    Appendix Event And Alarm Reference > Conversion Factors Alarm class Visible in the dis‐ LED "Alarm" Relay "Command: Shut-down engine Engine blocked play open GCB" until ack. & horn sequence has been performed Shutdown Alarm With this alarm the GCB is opened and the engine is stopped. Coasting occurs. Alarm text + flashing LED "Alarm"...

  • Page 589: Status Messages

    Appendix Event And Alarm Reference > Status Messages 9.5.3 Status Messages Message text Meaning AUTO mode ready Automatic mode ready for start 13253 The unit is waiting for a start signal in Automatic operating mode and no alarm of class C, D, E, or F is present.
  • Page 590 Appendix Event And Alarm Reference > Status Messages Message text Meaning In operation The genset is in regular operation 13251 The genset is in regular operation and is ready for supplying load. Loading Generator The generator power will be increased to the setpoint 13258 The generator power will be increased to the configured setpoint with a rate defined by the power control setpoint ramp.

  • Page 591: Event History

    Appendix Event And Alarm Reference > Event History Message text Meaning Turning Purging operation is active (Gas engine) 13212 Before the fuel solenoid opens and the ignition of the gas engine is energized the remaining fuel, that may be present in the combustion chamber, will be removed by a purging operation. The starter turns the engine without enabling the ignition for a specified time to complete the purging operation.

  • Page 592: Event Messages

    Appendix Event And Alarm Reference > Event History > Event Messages 9.5.4.1 Event Messages Message text Meaning AUTO mode AUTO mode 14353 STOP mode STOP mode 14354 MAN mode MAN mode 14355 MCB open MCB open 14700 MCB close MCB close 14701 GCB open GCB open...

  • Page 593: Alarm Messages

    Appendix Event And Alarm Reference > Event History > Alarm Messages 9.5.4.2 Alarm Messages For a detailed description of the monitoring functions, which trigger the alarm messages, refer to Ä Chapter 4.4 “Configure Monitoring” on page 107. Message text Meaning Amber warning lamp Amber warning lamp, J1939 interface 15126...
  • Page 594 Appendix Event And Alarm Reference > Event History> Alarm Messages Message text Meaning EEPROM failure The EEPROM checksum is corrupted 1714 The EEPROM check at startup has resulted a defective EEPROM. GCB fail to close GCB failed to close 2603 The easYgen has attempted to close the GCB the configured maximum number of attempts and failed.
  • Page 595 Appendix Event And Alarm Reference > Event History > Alarm Messages Message text Meaning Gen. overload IOP 2 Generator overload IOP, limit value 2 2315 The generator power has exceeded the limit value 2 for generator overload in isolated operation (MCB is open) for at least the configured time and does not fall below the value of the hysteresis.
  • Page 596 Appendix Event And Alarm Reference > Event History> Alarm Messages Message text Meaning Ground fault 1 Generator ground current, limit value 1 3263 The measured or calculated ground current has exceeded the limit value 1 for the generator ground cur‐ rent for at least the configured time and does not fall below the value of the hysteresis.
  • Page 597 Appendix Event And Alarm Reference > Event History > Alarm Messages Message text Meaning Mains undervoltage 2 Mains undervoltage, limit value 2 3013 The mains voltage has fallen below the limit value 2 for mains undervoltage for at least the configured time and has not exceeded the value of the hysteresis.
  • Page 598 Appendix Event And Alarm Reference > Event History> Alarm Messages Message text Meaning Operat. range failed Measured values not within operating range 2664 An alarm will be issued if ignition speed is exceeded and the measured values for generator and/or mains are not within the configured operating range.
  • Page 599 Appendix Event And Alarm Reference > Event History > Alarm Messages Message text Meaning Underspeed 2 Engine underspeed, limit value 2 2163 The engine speed has fallen below the limit value 2 for engine underspeed and has not exceeded the value of the hysteresis.

  • Page 600: Formulas

    Appendix Formulas > Load Dependent Start Stop ... Message IDs for external discrete inputs External discrete input # Message ID 16360 16361 16362 16364 16365 16366 16367 16368 External discrete input # Message ID 16369 16370 16371 16372 16373 16374 16375 16376 Message IDs for flexible limits...
  • Page 601 Appendix Formulas > Load Dependent Start Stop ... Abbreviation Parameter PMOP 5767 Minimum requested generator load minimum 5768 Minimum permissible reserve power on busbar in mains parallel operation reserve parallel 5769 in mains parallel operation hysteresis hysteresis 5762 Maximum permissible generator load in isolated operation max.

  • Page 602: Additional Information

    Appendix Additional Information > CAN Bus Pin Assignments Of... LDSS dynamic Dynamic characteristic = [(max. generator load – min. generator load) * dynamic] + (min. generator load) Dynamic power level = (dynamic characteristic) * (generator rated power) Constants Low dynamic = 25 % Moderate dynamic = 50 %...
  • Page 603 Appendix Additional Information > CAN Bus Pin Assignments Of... Terminal Signal Description Reserved (CAN_V+) Optional external voltage supply Vcc Table 105: Pin assignment RJ45/8P8C connector Male / plug Female / socket Terminal Signal Description CAN_H CAN bus line (dominant high) CAN_L CAN bus line (dominant low) CAN_GND...

  • Page 604: Synchronization Of System A And System B

    Appendix Additional Information > Synchronization Of System ... 9.7.3 Synchronization Of System A and System B Synchronization Table The table below gives an overview about the synchronization of systems A with system B. Drawing index: Yes: The synchronization is executed blocked: The synchronization is blocked n.a.: not applicable (not possible to configure) Not allowed (*1:...

  • Page 605: Glossary And List Of Abbreviations

    Glossary And List Of Abbreviations Glossary And List Of Abbreviations Circuit Breaker Code Level Current Transformer Discrete Input Discrete (Relay) Output Engine Control Unit Failure Mode Indicator Generator Circuit Breaker Current Isolated Operation in Parallel LDSS Load-Dependent Start/Stop operation Mains Circuit Breaker Mains Operation in Parallel Magnetic Pickup Unit N.C.
  • Page 606 Glossary And List Of Abbreviations easYgen-2200/2500 | Genset Control 37535B...

  • Page 607: Index

    Index Index Alarms..............179 Intended use............21 IOP..............255 Battery Isolated Parallel Operation......... 255 Monitoring..........185, 186 J1939 Interface........182, 183, 184 Bus Overload..........180 LDSS..............248 J1939 Interface..........182 Load Control............276 Monitoring............. 181 Load Dependent Start Stop....... 248 Contact person.............
  • Page 608 easYgen-2200/2500 | Genset Control 37535B...
  • Page 610 Woodward GmbH Handwerkstrasse 29 - 70565 Stuttgart - Germany Phone +49 (0) 711 789 54-510 Fax +49 (0) 711 789 54-100 stgt-info@woodward.com...

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