Woodward easYgen-2000 Series Manual
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Woodward easYgen-2000 Series Manual

Genset control for engine-generator
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See also: Configuration Manual , User Manual
37428
easYgen-2000 Series
Genset Control
Operation
Software Version 1.xxxx
Manual 37428

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Summary of Contents for Woodward easYgen-2000 Series

  • Page 1 37428 easYgen-2000 Series Genset Control Operation Software Version 1.xxxx Manual 37428...
  • Page 2 Provides other helpful information that does not fall under the warning or caution categories. Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to be correct and reliable. However, Woodward assumes no responsibility unless otherwise expressly undertaken.

  • Page 3: Table Of Contents

    Manual 37428 easYgen-2000 Series - Genset Control Revision History Rev. Date Editor Changes NEW 09-06-09 Release Content 1. G ..................5 HAPTER ENERAL NFORMATION Document Overview ..........................5 Short Description ............................6 2. N ..................7 HAPTER AVIGATION PERATION Navigation ..............................8 Operation..............................
  • Page 4 Manual 37428 easYgen-2000 Series - Genset Control Figures And Tables Figures Figure 2-1: Front panel and display ............................7 Figure 2-2: Screen - Level overview ............................25 Figure 4-1: Front panel and display ............................51 Tables Table 1-1: Manual - Overview ..............................5 Table 2-1: Display - Measuring values .............................

  • Page 5: Chapter 1. General Information

    Series - Interfaces 37430 easYgen-2000 Series - Parameter List 37431 DE37431 easYgen-2000 Series - Brief Operation Informa- 37432 DE37432 tion Table 1-1: Manual - Overview Intended Use The unit must only be operated as described in this manual. The prerequisite for a proper and safe operation of the product is correct transportation, storage, and installation as well as careful operation and main- tenance.

  • Page 6: Short Description

    Manual 37428 easYgen-2000 Series - Genset Control Short Description ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ The easYgen-2000 Series generator set controllers provide the following functions: • Genset control • Engine, mains and generator protection • Engine data measurement - oil pressure and temperature, coolant temperature, battery voltage, speed, service hours, etc.

  • Page 7: Chapter 2. Navigation / Operation

    Navigation / Operation Figure 2-1: Front panel and display Figure 2-1 illustrates the front panel/display of the easYgen-2000 Series with push buttons, LEDs and Liquid Crystal display (LC display). A short description of the front panel is given below. NOTE This push button is always active and will stop the engine when pressed, except the op- erating modes are selected externally.

  • Page 8: Navigation

    Manual 37428 easYgen-2000 Series - Genset Control Navigation ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Individual display screens are listed in the following text. All softkeys, which are available in the individual screens are described with their function. Screen "Operating values - overview" / "Starting screen"...
  • Page 9 Manual 37428 easYgen-2000 Series - Genset Control Screen "Alarm list" [all application modes] This screen appears after pressing the "Alarm" softkey in the start- ing screen. All alarm messages, which have not been acknowledged and cleared, are displayed. Each alarm is displayed with the alarm message and the date and time of the alarm occurred in the format yy-mon-dd hh:mm:ss.ss.
  • Page 10 Manual 37428 easYgen-2000 Series - Genset Control Screen "Setpoints" [all application modes] This screen appears after pressing the "Setpoints" softkey in the MANUAL operating mode: "Main menu" screen. The set point is displayed on the left and the actual value is displayed on the right half of the screen. The symbol...
  • Page 11 Manual 37428 easYgen-2000 Series - Genset Control Screen "Synchroscope" [all application modes] This screen appears after pressing the "Synchroscope" softkey in the "Main menu" screen. The square symbol indicates the actual phase angle between mains and generator. A complete left position of the square symbol means -180°...
  • Page 12 Manual 37428 easYgen-2000 Series - Genset Control Screen "Sequencing" [all application modes] This screen appears after pressing the "Sequencing" softkey in the "Main menu" screen. The sequencing screen shows all gensets par- ticipating in load sharing and load dependent start/stop. The opera- tion mode of each genset as well as the state of its GCB is shown on this screen.
  • Page 13 Manual 37428 easYgen-2000 Series - Genset Control Screen "Counters and service" [all application modes] This screen appears after pressing the "Counters and service" soft- key in the "Main menu" screen. Return to "Main menu" screen. Scroll down to next page.
  • Page 14 Manual 37428 easYgen-2000 Series - Genset Control Screen "Measured values" [all application modes] This screen appears after pressing the "Measured values" softkey in the "Main menu" screen. Return to the "Main menu" screen. Scroll up to next menu item. Scroll down to next menu item.
  • Page 15 Manual 37428 easYgen-2000 Series - Genset Control Screen "Engine (J1939)" [all application modes] This screen appears after pressing the "Engine (1939)" softkey in the "Measured values" screen. Return to the "Measured values" screen. Scroll up to next menu item. Scroll down to next menu item.
  • Page 16 Manual 37428 easYgen-2000 Series - Genset Control Screen "J1939 Previous diag. trbl codes" [all application modes] This screen appears after pressing the "J1939 Previous diag. trbl codes" softkey in the "Engine (J1939)" screen. The previously ac- tive J1939 diagnosis trouble codes are displayed here.
  • Page 17 Manual 37428 easYgen-2000 Series - Genset Control Screen "Discrete inputs/outputs" [all application modes] This screen appears after pressing the "Discrete inputs/outputs" softkey in the "Measured values" screen. Discrete input and discrete output status are displayed. Return to "Measured Values" screen.
  • Page 18 Manual 37428 easYgen-2000 Series - Genset Control Screen "Diagnostic" [all application modes] This screen appears after pressing the "Diagnostic" softkey in the "Main menu" screen. Return to the "Main menu" screen. Scroll up to next menu item. Scroll down to next menu item.
  • Page 19 Manual 37428 easYgen-2000 Series - Genset Control Screen "LogicsManager conditions" [all application modes] This screen appears after pressing the "LogicsManager conditions" softkey in the "Diagnostic" screen. You are able to display the con- ditions of all LogicsManager command variables, which are located in their respective groups.
  • Page 20 Manual 37428 easYgen-2000 Series - Genset Control Screen "Version" [all application modes] This screen appears after pressing the "Version" softkey in the "Di- agnostic" screen. This screen displays the serial number of the unit and the firm- and software P/N, version, and revision.
  • Page 21 Manual 37428 easYgen-2000 Series - Genset Control Screen "CAN interface 1/2 state" [all application modes] This screen appears after selecting "CAN interface 1/2 state" in the CAN interface 1 state: "Miscellaneous" screen. Return to "Miscellaneous" screen. Status display of the respective bits:...
  • Page 22 Manual 37428 easYgen-2000 Series - Genset Control Screen "Parameter" [all application modes] This screen appears after pressing the softkey in the starting screen. Return to the starting screen. Scroll up to next menu item. Scroll down to next menu item.
  • Page 23 Manual 37428 easYgen-2000 Series - Genset Control Screen "Language / clock configuration" [all application modes] This screen appears after pressing the "Language / clock configura- tion" softkey in the "Parameter" screen. Return to the "Parameter" screen. Scroll up one parameter.
  • Page 24 Manual 37428 easYgen-2000 Series - Genset Control Screen "System management" [all application modes] This screen appears after pressing the "System management" soft- key in the "Parameter" screen. You may find a detailed structure of the configuration screens in the Configuration section starting on page 38.

  • Page 25: Operation

    Manual 37428 easYgen-2000 Series - Genset Control Operation ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ The display is partitioned into different areas to give an overview of the displayed data. Values Operation State & Alarm Message Operation Softkeys Figure 2-2: Screen - Level overview "Values" The "values" section of the screen illustrates all meas- ured power related information including voltages, currents, frequencies, power, and power factor values.
  • Page 26 Manual 37428 easYgen-2000 Series - Genset Control "Operation" The "operation" section of the screen has a single-line diagram of the system application showing current status of the engine and power circuit breakers. This level is also used for manual operation of the genset.

  • Page 27: Display

    Manual 37428 easYgen-2000 Series - Genset Control Display Softkey "Voltage display" The voltage display softkey changes the type of vol- tage display. The amount of information available from the system depends on how the measuring is configured in the control. Table 2-1 illustrates what values are available depending on the configured measurement type.

  • Page 28: Mode

    Manual 37428 easYgen-2000 Series - Genset Control Mode Softkeys "Mode" By pressing the softkeys "AUTO Mode", "MAN Mode" or the button "STOP", the operating mode is selected. Depending on the application mode se- lected, different softkeys are enabled or disabled in the display.

  • Page 29: Operation

    Manual 37428 easYgen-2000 Series - Genset Control Operation Softkeys "Manual Mode" If the unit is in the MANUAL operating mode (the symbol is displayed in the lower left corner), the softkeys are enabled for manual operation of the engine and the power circuit breakers. The symbols "0"...

  • Page 30: Logicsmanager

    Manual 37428 easYgen-2000 Series - Genset Control LogicsManager Some parameters of the easYgen are configured via the LogicsManager (refer to Configuration Manual 37427). A typical LogicsManager screen is shown in the following. You may configure a logical operation using various command variables, signs, logical operators, and delay times to achieve the desired logical output.
  • Page 31 Manual 37428 easYgen-2000 Series - Genset Control Help button By pressing this softkey character you get to a help screen, which displays the logical operators of the LogicsManager. You may return to the LogicsManager with the Escape softkey © Woodward...

  • Page 32: Chapter 3. Functional Description

    Manual 37428 easYgen-2000 Series - Genset Control Chapter 3. Functional Description Overview ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Application Mode {1o} {1oc} {2oc} Operation Mode AUTO AUTO AUTO AUTO Operate the engine • Start engine by: the engine push button (Softkey) the discrete inputs emergency power (AMF) the interface •...

  • Page 33: Application Modes

    Manual 37428 easYgen-2000 Series - Genset Control Application Modes ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ The application mode may be changed only during configuration with the code level CL2 or higher password. The most important features of the four application modes are illustrated in the following section. A description of the functions that are possible during each application mode can be found in the Configuration Manual (para- meter 3401, manual 37427).

  • Page 34: Operating Modes

    Manual 37428 easYgen-2000 Series - Genset Control Operating Modes ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Operating Mode STOP NOTE Selecting the operating mode STOP is not the same as an EMERGENCY STOP. In some cases the easYgen will perform additional logic functions, such as an engine cool down period, before the engine is stopped.

  • Page 35: Operating Mode Manual

    Manual 37428 easYgen-2000 Series - Genset Control Operating Mode MANUAL In the MANUAL operating mode (softkey “MAN") the engine and the power circuit breakers are operated via the push buttons along the bottom of the display (softkeys). All elements that may be operated via the softkeys have a black frame.

  • Page 36: Operating Mode Automatic

    Manual 37428 easYgen-2000 Series - Genset Control Operating Mode AUTOMATIC In the AUTOMATIC operating mode, all engine, GCB, and/or MCB functions are operated via an interface, or automatically by the control unit (i.e. a mains failure). The function of the easYgen depends on the configuration of the unit and how the external signals are used.
  • Page 37 Manual 37428 easYgen-2000 Series - Genset Control Functional description of AMF conditions: • If the engine is not running prior to a mains failure and both, the GCB and MCB are open, the fol- lowing actions occur: The engine starts...

  • Page 38: Chapter 4. Configuration

    Manual 37428 easYgen-2000 Series - Genset Control Chapter 4. Configuration This chapter provides information "how to configure the unit via the LC display" as well as the description of all parameters that may be changed without a password. If you have the correct codes to configure the unit (this is verified via passwords), refer to manual 37427 for a description of all parameters, their setting range, and their in- fluence to the operation of the unit.
  • Page 39 Manual 37428 easYgen-2000 Series - Genset Control Decrease/change function If the desired parameter has been selected by pressing the softkey, and the cursor has been moved to the appropriate position via the softkey, the value of the digit may be decreased by one using the softkey.

  • Page 40: Parameters

    Manual 37428 easYgen-2000 Series - Genset Control Parameters ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ NOTE A description of all parameters, which may be edited/configured via the display, are described in the Configuration Manual 37427. Language Language Change language {Language} Language {Language} . The selection of a language will affect the following text in the control unit: •...

  • Page 41: Real-Time Clock - Date

    Manual 37428 easYgen-2000 Series - Genset Control Real-Time Clock - Date Adjust date: day 1 to 31 The day of the current date is set here. Example: 1 ....1 day of the month. 31 ....31 day of the month.

  • Page 42: Password

    Manual 37428 easYgen-2000 Series - Genset Control Password Password display Password for access via the unit panel 0000 to 9999 Passwort Display A password must be entered to permit configuration of the unit via the unit panel. If a password is not entered only the displayed parameters may be edited.

  • Page 43: Appendix A. Display Messages

    Manual 37428 easYgen-2000 Series - Genset Control Appendix A. Display Messages Status Messages ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Message text and ID Meaning AUTO mode ready Automatic mode ready for start ID 13253 The unit is waiting for a start signal in Automatic operating mode and no alarm of class C, D, E, or F is present.
  • Page 44 Manual 37428 easYgen-2000 Series - Genset Control Message text and ID Meaning Ignition Enable the ignition {Gas engine} ID 13213 After the purging operation and before the fuel solenoid is opened. In operation The genset is in regular operation ID 13251 The genset is in regular operation and is ready for supplying load.

  • Page 45: Alarm Messages

    Manual 37428 easYgen-2000 Series - Genset Control Alarm Messages ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ NOTE Refer to the Configure Monitoring section of the Parameters chapter in the Configuration Manual 37427 for a detailed description of the monitoring functions, which trigger the alarm messages. Message text and ID...
  • Page 46 Manual 37428 easYgen-2000 Series - Genset Control Message text and ID Meaning Gen act.pwr mismatch Generator active power mismatch ID 2924 The deviation between the generator power and the active power set point has exceeded the limit for at least the configured time.
  • Page 47 Manual 37428 easYgen-2000 Series - Genset Control Message text and ID Meaning Gen.underfrequency 1 Generator underfrequency, limit value 1 ID 1962 The generator frequency has fallen below the limit value 1 for generator underfrequency for at least the configured time and has not exceeded the value of the hysteresis. Additionally, the alarm has not been acknowledged (unless the "Self acknowledgement"...
  • Page 48 Manual 37428 easYgen-2000 Series - Genset Control Message text and ID Meaning Mains phase shift Mains phase shift ID 3057 A mains phase shift, which has exceeded the configured limit, has occurred. Triggering this monitor- ing function causes the mains decoupling function to trigger.
  • Page 49 Manual 37428 easYgen-2000 Series - Genset Control Message text and ID Meaning Parameter alignment LDSS parameter mismatch detected ID 4073 The easYgen has detected that not all LDSS parameters are configured identically at all participating units. Refer to the "Multi-unit configuration check" section in the "Parame- ters"...

  • Page 50: Table 4-1: Message Ids For Analog Inputs

    Manual 37428 easYgen-2000 Series - Genset Control Analog input # Message ID 10014 10015 10060 Table 4-1: Message IDs for analog inputs Discrete input # Message ID 10600 10601 10602 10603 10604 10605 10607 10608 10609 10610 Table 4-2: Message IDs for discrete inputs...

  • Page 51: Appendix B. Restoring A Language Setting

    Restoring a Language Setting Due to the multilingual capability of the unit, it may happen that the display language of the easYgen-2000 Series is set to a language, the operator is unable to read or understand, by mistake. In this case, the following proceed- ing helps to restore the desired language.
  • Page 52 Phone +49 (0) 711 789 54-0 • Fax +49 (0) 711 789 54-100 stgt-info@woodward.com Homepage http://www.woodward.com/power Woodward has company-owned plants, subsidiaries, and branches, as well as authorized distributors and other authorized service and sales facilities throughout the world. Complete address/phone/fax/e-mail information for all locations is available on our website (www.woodward.com).

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