Woodward RP-3000XT Manual

Woodward RP-3000XT Manual

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RP-3000XT
Manual
Remote Panel
RP-3000XT
37593B

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Summary of Contents for Woodward RP-3000XT

  • Page 1 RP-3000XT Manual Remote Panel RP-3000XT 37593B...
  • Page 2 This is no translation but the original Technical Manual in English. Designed in Germany and Poland; manufactured by OEM Woodward GmbH Handwerkstrasse 29 70565 Stuttgart Germany Telephone: +49 (0) 711 789 54-510 Fax: +49 (0) 711 789 54-101 E-mail: stgt-info@woodward.com Internet: http://www.woodward.com © 2017 RP-3000XT | Remote Panel 37593B...
  • Page 3 Brief Overview Brief Overview Woodward’s RP-3000XT is a touch screen remote control and annunciation panel for use with the easYgen-3000XT series con‐ trols. It is particularly useful with the back panel mounted easYgen-3100XT/3400XT, providing control from the front panel with greatly reduced wiring to the access door, while keeping high voltage connections located safely on the back panel.
  • Page 4 Brief Overview RP-3000XT | Remote Panel 37593B...
  • Page 5: Table Of Contents

    The SETTINGS Screen......................26 Operation..........................31 Access and Level of Control...................... 31 The BASE Screen - The Remote Control Panel............... 31 Use Cases..........................32 Trouble Shooting........................35 Technical Specifications......................37 Technical Data.......................... 37 7.1.1 Ambient Variables........................37 37593B RP-3000XT | Remote Panel...
  • Page 6 7.1.2 System Hardware........................37 7.1.3 Display............................38 7.1.4 Touch Screen..........................38 7.1.5 Interface............................ 38 7.1.6 Software............................ 38 7.1.7 Housing............................. 38 7.1.8 Approvals..........................39 7.1.9 Generic Note..........................39 Glossary And List Of Abbreviations..................41 Index............................43 RP-3000XT | Remote Panel 37593B...
  • Page 7: General Information

    BEEP ON/OFF (refer to Fig. 19 for details) Technical Manual Description of Manual relevant changes as described above e.g., screen shots updated Typo corrections and layout optimizations 2016-03-22 Describes device implemented software version 1.0 Technical Manual Release = 1st issue 37593B RP-3000XT | Remote Panel...
  • Page 8: Depiction Of Notes And Instructions

    References to sections of these instructions and to other relevant documents Listing without fixed sequence [Buttons] Operating elements (e.g. buttons, switches), display elements (e.g. signal lamps) “Display” Screen elements (e.g. buttons, programming of func‐ tion keys) RP-3000XT | Remote Panel 37593B...
  • Page 9: Copyright And Disclaimer

    Woodward assumes no liability for dam‐ ages due to: Failure to comply with the instructions in this manual...
  • Page 10: Safety

    The following Safety Notes are just the most impor‐ tant "reminders" copied from genset control manual. 1.4.1 Intended Use The remote panel unit has been designed and constructed solely for the intended use described in this manual. RP-3000XT | Remote Panel 37593B...
  • Page 11: Personnel

    General Information Safety > Personnel The RP-3000XT device must be used exclusively as a remote operator control panel. It must be used exclusively for engine-generator system management applications and connected to Woodward genset control unit. Intended use requires operation of the control unit within the specifications listed in Ä...
  • Page 12: General Safety Notes

    RP-3000XT | Remote Panel 37593B...
  • Page 13: System Overview

    A typical application for the remote panel is to control back-panel mounted easYgen-XT devices. In this case, the RP-3000XT provides control from the front panel with considerably reduced wiring effort. The high-voltage connections are located safely on the back panel at the easYgen-3000XT.
  • Page 14: Display And Status Indicators

    Display And Status Indicators RP-3000XT display Fig. 3: Display The display (Fig. 3) as part of the RP-3000XT is used for direct access to status information and configuration. The touch screen of the Remote Panel XT allows to push the blue buttons directly at the display while easYgen-XT devices work with soft keys (dis‐...
  • Page 15 Hardware Interfaces (Termina... Fig. 4: Interfaces overview (desk view) Fig. 5: Interface overview (rear view) Restricted use of interfaces For use with easYgen-3000XT devices only two terminals are used: Power supply – ETHERNET port – 37593B RP-3000XT | Remote Panel...
  • Page 16 System Overview Hardware Interfaces (Termina... RP-3000XT | Remote Panel 37593B...
  • Page 17: Installation

    Fig. 6: Dimensions Panel cutout Fig. 8: Dimension and cut out Measure Description Height Total height 150 mm Fig. 7: Cutout schematic Panel cutout 138.5 mm height Width Total width 203.4 mm 37593B RP-3000XT | Remote Panel...
  • Page 18: Clamp Fastener Installation

    Tighten the clamping screws until the control unit is secured to the control panel. Over tightening of these screws may result in the clamp inserts or the housing breaking. Re-attach the wire connection terminal strip and secure them. Fig. 9: mount RP-3000XT | Remote Panel 37593B...
  • Page 19: Setup Connections

    ETHERNET port 3.2.2 Power Supply General notes Terminal 1: Low voltage / Limited Energy power source. See Ä Chapter 3.2.1 “Terminal Allocation” on page 19 . drawing Schematic and terminals Fig. 12: Power supply - wiring 37593B RP-3000XT | Remote Panel...
  • Page 20: Configure Ethernet Interface

    The following chapter describes some ETHERNET network issues that are essential to ensure that the system works fine connecting the RP-3000XT and the easYgen-3000XT Series candidate. The RP-3000XT displays the IP address and the device name of the available devices. Woodward recommends to use IP addresses that allow to identify the devices easily e.g., ...
  • Page 21 Some third party suppliers offer technology to expand the connec‐ tion. Topology Fig. 13: Application Example: Simple constellation with one easYgen-3000XT and one RP-3000XT Fig. 14: Application Example: Multiple Generator operation with ToolKit access point and one RP-3000XT 37593B RP-3000XT | Remote Panel...
  • Page 22 Installation Setup Connections > Configure ETHERNET Interfa... > Ethernet Interface Fig. 15: Application Example: Multiple Generator operation with ToolKit access point and several RP-3000XT Connection/Connectivity The Ethernet Network A enables connectivity of several genset controls and several remote panels. The remote control always is a 1:1 connection of...
  • Page 23: Setup (1St Time Operation)

    Setup (1st Time Operation) Find IP Address To Connect To Setup (1st Time Operation) Remote Panel RP-3000XT Application comes with three main screens: MULTICAST – SETTINGS – BASE – There are just a few and close to self-explaining steps to connect and control remotely empower devices –...
  • Page 24: Setup Ethernet Network Connection

    Use this info later on for subnet mask alignment and to avoid using the same IP address twice. The IP address of the Remote Panel RP-3000XT must be different but in the same network (subnet)!
  • Page 25: The Multicast Screen

    25 ) and wait for connection. ð Connection will be established via Ethernet and BASE screen will appear with the current status information of the connected easYgen-3000XT. Ä Chapter 5 “Operation” on page 31 Continue with 37593B RP-3000XT | Remote Panel...
  • Page 26: The Settings Screen

    4.2.2 The SETTINGS Screen The RP-3000XT must be in the same network as the devices for remote control. So it has to be configured for the same subnet mask and an IP address of this network but not already used in this address range.
  • Page 27 In this case the last configured device (RP-3000XT) will work properly but the so far con‐ figured device (easYgen-XT) will be invisible on the Ethernet: Load Share and ToolKit do not work on this device! ... and cannot be found for remote connection.
  • Page 28 Push the tick mark icon beside ð IP address and subnet mask of the RP-3000XT are changed and a sub screen asks to save (accept reset) or quit without saving. Accept to save changes by device reset ð...
  • Page 29 Fig. 21: MULTICAST screen with more than 16 found devices offers to switch between pages IP address of the sample easYgen-XT to connect to for remote control Turn between pages Fig. 22: BASE screen of easYgen-XT with name "BETA_48A" 37593B RP-3000XT | Remote Panel...
  • Page 30 Setup (1st Time Operation) Setup Ethernet Network Conne... > The SETTINGS Screen RP-3000XT | Remote Panel 37593B...
  • Page 31: Operation

    RP-3000XT remotely con‐ trols the operation of the easYgen-3000XT Series. The level of control is not depending on the RP-3000XT device but on the password level. RP-3000XT can access all password levels of the easYgen-3000XT.
  • Page 32: Use Cases

    The buttons "1" offer the same functionality as the front buttons of the connected easYgen-XT HMI/display version. Use Cases DANGER! Please be aware that the remote settings and requests are transferred immediately to the genset - there is no prepare-before-send step in between! RP-3000XT | Remote Panel 37593B...
  • Page 33 Monitor an easYgen-XT but disable changes by remote control Change to another easYgen-XT device to be remotely controlled RP-3000XT is connected to an easYgen-3000XT. BASE screen enables remote control. Press the arrow below device's name to open the MULTI‐ CAST screen ð...
  • Page 34 The easYgen-3000XT that has been remotely con‐ trolled runs with its settings 'til they are changed via HMI or other remote access. The RP-3000XT is ready to be connected to an easYgen-3000XT device. Monitor an easYgen-XT but disable changes by remote control RP-3000XT is connected to an easYgen-3000XT.
  • Page 35: Trouble Shooting

    - side! Fault description Cause Remedy display "dark" but blue LED "ON" fatal display error send to Woodward service partner blue LED "OFF" no power check power connection fatal device error send to Woodward service partner Ä “Connect RP-3000XT and...
  • Page 36 Trouble Shooting RP-3000XT | Remote Panel 37593B...
  • Page 37: Technical Specifications

    7.1.2 System Hardware RISC processor with 32 bits 600 MHz (ARM® Cortex -AB) Backup Memory FRAM 128 KB Memory DDR2 256 MB on board Storage 512 MB on board, SLC type Power-On LED bar blue 37593B RP-3000XT | Remote Panel...
  • Page 38: Display

    USED for this application! Ethernet interface Ethernet bus interface (RJ45) 10/100-Base T 7.1.6 Software Operating System Microsoft® Windows CE 6.0 Woodward Remote Panel RP-3000XT software Auto-start software to connect to an easYgen-3000XT for remote control via Ethernet ©Woodward 7.1.7 Housing Housing type...
  • Page 39: Approvals

    7.1.8 Approvals Industrial Control UL 508 certification Equipment EMC test (CE) Tested according to applicable EN guidelines Listings CE; BSML, CCC, UL, FCC Class A: 7.1.9 Generic Note Accuracy Referred to remotely controlled genset device 37593B RP-3000XT | Remote Panel...
  • Page 40 Technical Specifications Technical Data > Generic Note RP-3000XT | Remote Panel 37593B...
  • Page 41: Glossary And List Of Abbreviations

    Glossary And List Of Abbreviations Code Level Discrete Input Discrete (Relay) Output Current N.C. Normally Closed (break) contact N.O. Normally Open (make) contact Real power Part Number Programmable Logic Control Reactive power Apparent power Serial Number Voltage 37593B RP-3000XT | Remote Panel...
  • Page 42 Glossary And List Of Abbreviations RP-3000XT | Remote Panel 37593B...
  • Page 43: Index

    Use ........10 Warranty ....... 10 37593B RP-3000XT | Remote Panel...
  • Page 44 RP-3000XT | Remote Panel 37593B...
  • Page 46 Designed in Europe Woodward GmbH Handwerkstrasse 29 70565 Stuttgart Germany Phone +49 (0) 711 789 54-510 Fax +49 (0) 711 789 54-101 Stgt-Doku@woodward.com...

Table of Contents