Maintenance Schedule - ABB IRB 1100 Product Manual

4.2.2 Maintenance schedule

Scheduled and non-predictable maintenance
The robot must be maintained regularly to ensure proper function. The maintenance
activities and intervals are specified in the table below.
Non-predictable situations also give rise to inspections of the robot. Any damages
must be attended to immediately!
Life of each component
The inspection intervals do not specify the life of each component. Values for these
are specified in the section
Maintenance schedule
Maintenance activities
Cleaning the robot
Inspecting the robot
Inspecting the information labels
Inspecting the timing belt
Inspecting the robot harness
Lubricating the robot harness
Replacing the SMB battery pack
Running the Brake Check routine
Running the Cyclic Brake Check routine
Overhaul of complete robot
i
ii
Product manual - IRB 1100
3HAC064992-001 Revision: L
iii
vii
vii
"Regularly" implies that the activity is to be performed regularly, but the actual interval may not be
specified by the robot manufacturer. The interval depends on the operation cycle of the robot, its
working environment and movement pattern. Generally, the more contaminated environment, the
shorter intervals. The more demanding movement pattern (sharper bending cable harness), the
shorter intervals.
Operating hours counted by the DTC = Duty time counter.
© Copyright 2019-2022 ABB. All rights reserved.
Expected component life on page 97
x
x
x
x
iv
x
v
x
vi
x
viii
x
viii
x
x
4 Maintenance
4.2.2 Maintenance schedule
Reference
Cleaning the IRB 1100 on page 98
Check for abnormal wear or
contamination.
For robots with protection type
Clean Room: Inspect daily
Inspecting the information labels
on page 101
Inspecting timing belts on page 104
Inspecting the robot cabling on
page 103
Lubricating the cable package on
page 109
Replacing the battery pack on
page 111
Recommended to robots without
the SafeMove option. See
Operating manual - OmniCore.
Recommended to robots with the
SafeMove option. See Application
manual - Functional safety and
SafeMove.
Continues on next page
95