ABB IRB 1100 Product Manual page 6

Table of contents
4 Maintenance
4.1 Introduction ......................................................................................................
4.2 Maintenance schedule and expected component life ...............................................
4.2.1 Specification of maintenance intervals ........................................................
4.2.2 Maintenance schedule .............................................................................
4.2.3 Expected component life .........................................................................
4.3 Cleaning activities .............................................................................................
4.3.1 Cleaning the IRB 1100 ..............................................................................
4.4 Inspection activities ...........................................................................................
4.4.1 Inspecting the information labels ................................................................
4.4.2 Inspecting the robot cabling .....................................................................
4.4.3 Inspecting timing belts ............................................................................
4.5 Lubricating activities ..........................................................................................
4.5.1 Lubricating the cable package ...................................................................
4.6 Replacing/changing activities ..............................................................................
4.6.1 Replacing the battery pack ........................................................................
5 Repair
5.1 Introduction ......................................................................................................
5.2 General procedures ...........................................................................................
5.2.1 Mounting instructions for sealings ..............................................................
5.2.2 Cut the paint or surface on the robot before replacing parts ............................
5.3 Cable harness ..................................................................................................
5.3.1 Replacing the upper cable package ...........................................................
5.3.2 Replacing the lower cable package ............................................................
5.3.3 Replacing the SMB unit ...........................................................................
5.4 Swing and base ................................................................................................
5.4.1 Replacing the base .................................................................................
5.4.2 Replacing the swing ................................................................................
5.5 Lower arm .......................................................................................................
5.5.1 Replacing the lower arm ...........................................................................
5.6 Housing, extender unit and wrist ..........................................................................
5.6.1 Replacing the housing ..............................................................................
5.6.2 Replacing the extender unit and wrist .........................................................
5.7 Motors ............................................................................................................
5.7.1 Replacing the axis-1 motor .......................................................................
5.7.2 Replacing the axis-2 motor ........................................................................
5.7.3 Replacing the axis-3 motor ........................................................................
5.7.4 Replacing the axis-4 motor ........................................................................
5.7.5 Replacing the axis-5 motor ........................................................................
5.7.6 Replacing the axis-6 motor ........................................................................
5.8 Gearboxes .......................................................................................................
5.8.1 Replacing the axis-1 gearbox ....................................................................
5.8.2 Replacing the axis-2 gearbox ....................................................................
5.8.3 Replacing the axis-3 gearbox ....................................................................
5.8.4 Replacing the axis-4 gearbox ....................................................................
6 Calibration
6.1 Introduction to calibration ...................................................................................
6.1.1 Introduction and calibration terminology ......................................................
6.1.2 Calibration methods .................................................................................
6.1.3 When to calibrate ...................................................................................
6.2 Synchronization marks and axis movement directions .............................................
6.2.1 Synchronization marks and synchronization position for axes .........................
6.2.2 Calibration movement directions for all axes ................................................
6.3 Updating revolution counters ...............................................................................
6.3.1 Updating revolution counters on OmniCore robots ........................................
6
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Product manual - IRB 1100
3HAC064992-001 Revision: L