ABB IRT 710 Manuals

Manuals and User Guides for ABB IRT 710. We have 2 ABB IRT 710 manuals available for free PDF download: Product Manual

ABB IRT 710 Product Manual

ABB IRT 710 Product Manual (420 pages)

Brand: ABB | Category: Industrial Equipment | Size: 14 MB

Table of Contents

Table of Contents
5
Overview of this Manual
9
Product Documentation
12
How to Read the Product Manual
14
Safety
15
Safety Information
15
Limitation of Liability
15
Requirements on Personnel
17
Safeguarded Space
18
Safety Actions
22
Personal Protective Equipment
22
Fire Extinguishing
23
Emergency Release
24
Make Sure that the Main Power Has Been Switched off
25
Safety Risks
26
Safety Risks During Installation and Service Work
26
Moving Equipment Is Potentially Lethal
28
First Test Run May Cause Injury or Damage
29
Work Inside the Working Range of the Product
30
Enabling Device and Hold-To-Run Functionality
31
Risks Associated with Live Electric Parts
32
Hot Parts May Cause Burns
33
Brake Testing
34
Safety Risks During Handling of Batteries
35
Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
36
Safety Signals and Symbols
38
Safety Signals in the Manual
38
Safety Symbols on Product Labels
39
Product Stopping Functions
45
Safety During Installation and Commissioning
47
Safety During Operation
49
Safety During Maintenance and Repair
51
Emergency Release of the Product Axes
54
Safety During Troubleshooting
55
Safety During Decommissioning
56
Technical Data
57
Working Range
64
Information Labels
69
IRT 710 Omnicore Terms
70
Installation and Commissioning
71
Introduction to Installation and Commissioning
71
Overview of Installation and Commissioning Procedure
72
Unpacking
73
Pre-Installation Procedure
73
Identification Plate
75
Acceptance Inspection
75
Storage
76
Storing the Cable Chain
76
On-Site Installation
78
Track Motion IRT 710 Omnicore Overview
79
Track Motion IRT 710 Omnicore Layout
85
Required Installation Space
101
Lifting with Lifting Accessories
104
Lifting and Moving Track Motion IRT 710 Omnicore
104
Foundation
114
Screw Joints
122
Moving the Carriage Manually
123
Assembling the Track Motion IRT 710 Omnicore
127
Assembling the Sections
127
Assembling Procedure
135
Recommendations for Floor Mounting
145
Geometric Alignment of Track Motion IRT 710 Omnicore
150
For Example
152
Assembling the Pedestal (Option)
159
Assembly of the Manipulator
161
Electrical Installation
167
Cabling of the IRT 710 Omnicore
167
Transfer Carriage
168
Specifications of the Movement Cables
170
Installation of the Cable Chain
171
Mcb
175
Installing the Motor Connection Box
177
Connectors on Omnicore Controller
181
Grounding Point
186
Cables Connections
188
Harness Outlet
190
Inspection Points of Cable Chain Prior to Start-Up
195
Software Installation
196
Creating and Downloading a System
196
Updating the Revolution Counter on the Track Motion
199
Lubrication
200
Hps
202
Eps
203
Zone Division
205
Maintenance
207
Introduction
207
Maintenance Schedule and Expected Component Life
208
Specification of Maintenance Intervals
208
Maintenance Schedule
209
Expected Component Life
211
Inspection Activities
212
Inspecting the Information Labels
212
Inspecting the Lubrication System
214
Inspecting the Cable Chain
216
Inspecting the Levelling Screw
218
Inspecting the Rectangular Rails
220
Inspecting the Rectangular Rails
221
Inspecting the Cam Roller Units
222
Inspecting the Felt Wiper
224
Inspecting the Cables and Connectors
226
Inspecting the Mechanical Stops
227
Inspecting the Gearbox, Back Lash
228
Cleaning Activities
230
Cleaning the IRT 710 Omnicore
230
Cleaning and Lubricating the Gear Racks
232
Cleaning and Lubricating the Rectangular Rails
233
Lubrication Activities
235
Automatic Lubrication System
235
Automatic Lubrication System
239
Adjusting Activities
241
Measuring the Levelling
241
Replacement/Changing Activities
242
Replacing the Grease Package and Battery
242
Replenishing Grease, Cam Roller Unit
243
Repair
247
Introduction
247
Replacing the Carriage Parts
248
Replacing the Motor and Gearbox
248
Replacing the Cam Roller Units
263
Replacing the Scraper Parts
275
Replacing the Lubrication Parts
280
Replacing the Track Parts
289
Replacing the Covers
290
Replacing the Track Covers
292
Replacing the Terminal Covers
294
Replacing the Rack Covers
296
Replacing the Rectangular Rails
298
Replacing the Racks
303
Replacing the Mechanical Stops
307
Replacing the Cable Chain Parts
311
Replacing the Cable Chain Covers
311
Replacing the External Cable Chain Covers
313
Replacing the Cable Chain Terminal Covers
315
Replacing the Cable Chain Parts
317
Replacing the Outer Cable Chain Link
320
Replacing the Inner Cable Chain Link
327
Replacing the Vertical Separators
334
Replacing the Movable Chain End
339
Replacing the Fixed Chain End
346
Replacing the Cables in Cable Chain
350
Cable Layout
350
Calibration
371
Introduction to Calibration
371
Introduction and Calibration Terminology
371
Calibration Methods
372
When to Calibrate
373
Synchronization Marks and Track Motion Movement Directions
374
Synchronization Marks and Synchronization Position for Track Motions
374
Updating Revolution Counters
377
Updating Revolution Counters for Axis Calibration
377
Updating Revolution Counters for Pin Calibration
379
Calibrating with Axis Calibration Method
380
Description of Axis Calibration
381
Calibration Tools for Axis Calibration
383
Installation Locations for the Calibration Tools
385
Axis Calibration - Running the Calibration Procedure
386
Reference Calibration
389
Pin Calibration
391
Checking the Synchronization Position
393
Decommissioning
395
Environmental Information
395
Scrapping of Robot
397
Reference Information
399
Introduction
399
Applicable Standards
400
Unit Conversion
402
Screw Joints
403
Weight Specifications
406
Standard Toolkit
407
Special Tools
408
Lifting Accessories and Lifting Instructions
411
Spare Parts
413
Spare Part Lists and Illustrations
413
Circuit Diagrams
415
Index
417

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ABB IRT 710 Product Manual

ABB IRT 710 Product Manual (384 pages)

Brand: ABB | Category: Robotics | Size: 10 MB

Table of Contents

Table of Contents
5
Overview of this Manual
9
Product Documentation
11
How to Read the Product Manual
13
Safety
15
Safety Information
15
Limitation of Liability
15
Requirements on Personnel
17
Safeguarded Space
18
Safety Actions
22
Personal Protective Equipment
22
Fire Extinguishing
23
Emergency Release
24
Make Sure that the Main Power Has Been Switched off
25
Safety Risks
26
Safety Risks During Installation and Service Work
26
Moving Equipment Is Potentially Lethal
28
First Test Run May Cause Injury or Damage
29
Work Inside the Working Range of the Product
30
Enabling Device and Hold-To-Run Functionality
31
Risks Associated with Live Electric Parts
32
Hot Parts May Cause Burns
34
Brake Testing
35
Safety Risks During Handling of Batteries
36
Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
37
Safety Signals and Symbols
39
Safety Signals in the Manual
39
Safety Symbols on Product Labels
40
Product Stopping Functions
46
Safety During Installation and Commissioning
48
Safety During Operation
50
Safety During Maintenance and Repair
52
Emergency Release of the Product Axes
55
Safety During Troubleshooting
56
Safety During Decommissioning
57
Technical Data
59
Working Range
66
Information Labels
82
IRT 710 Terms
83
Installation and Commissioning
85
Introduction to Installation and Commissioning
85
Overview of Installation and Commissioning Procedure
86
Unpacking
87
Pre-Installation Procedure
87
Acceptance Inspection
89
Storage
90
Storing the Cable Chain
90
On-Site Installation
92
Track Motion IRT 710 Overview
92
Track Motion IRT 710 Layout
97
Lifting with Lifting Accessories
99
Lifting and Moving Track Motion IRT
99
Foundation
110
Screw Joints
116
Moving the Carriage Manually
117
Assembling the Track Motion IRT 710
120
Assembling the Sections
120
Recommendations for Floor Mounting
128
Geometric Alignment of Track Motion IRT 710
133
Assembling the Pedestal (Option)
139
Assembly of the Manipulator
141
Electrical Installation
143
Cabling of the IRT 710
143
Specifications of the Movement Cables
145
Installation of the Cable Chain
146
SMB Box
150
Connectors on IRC5 Controller
154
Connectors on Drive Module
156
Assembly the Cable of the Additional Axes SMB
157
Grounding Point
158
Cables Connections
160
Harness Outlet
164
Inspection Points of Cable Chain Prior to Start-Up
171
Software Installation
172
Creating and Downloading a System
172
Updating the Revolution Counter on the Track Motion
174
Lubrication
175
Activating the Automatic Lubrication System
175
Lubrication Feedback (Optional)
177
Zone Division
178
Maintenance
179
Introduction
179
Maintenance Schedule and Expected Component Life
180
Specification of Maintenance Intervals
180
Maintenance Schedule
181
Expected Component Life
183
Inspection Activities
184
Inspecting the Information Labels
184
Inspecting the Lubrication System
186
Inspecting the Cable Chain
188
Inspecting the Levelling Screw
190
Inspecting the Rectangular Rails
192
Inspecting the Cam Roller Units
194
Inspecting the Felt Wiper
196
Inspecting the Cables and Connectors
198
Inspecting the Mechanical Stops
199
Inspecting the Gearbox, Back Lash
200
Cleaning Activities
202
Cleaning the IRT 710
202
Cleaning and Lubricating the Gear Racks
204
Cleaning and Lubricating the Rectangular Rails
205
Lubrication Activities
207
Adjusting the Leveling
207
Automatic Lubrication System
208
Replacement/Changing Activities
214
Replacing the SMB Battery Pack
214
Replacing the Grease Package and Battery
216
Replenishing Oil, Cam Roller Unit
217
Repair
219
Introduction
219
Replacing the Carriage Parts
220
Replacing the Motor and Gearbox
220
Replacing the Cam Roller Units
234
Replacing the Scraper Parts
244
Replacing the Lubrication Parts
249
Replacing the Track Parts
258
Replacing the Covers
259
Replacing the Track Covers
261
Replacing the Terminal Covers
263
Replacing the Rack Covers
265
Replacing the Rectangular Rails
267
Replacing the Racks
271
Replacing the Mechanical Stops
275
Replacing the Cable Chain Parts
279
Replacing the Cable Chain Covers
279
Replacing the External Cable Chain Covers
281
Replacing the Cable Chain Terminal Covers
283
Replacing the Cable Chain Parts
285
Replacing the Outer Cable Chain Link
288
Replacing the Inner Cable Chain Link
295
Replacing the Vertical Separators
302
Replacing the Movable Chain End
307
Replacing the Fixed Chain End
314
Replacing the Cables in Cable Chain
318
Calibration
335
Introduction to Calibration
335
Introduction and Calibration Terminology
335
Calibration Methods
336
When to Calibrate
337
Synchronization Marks and Track Motion Movement Directions
338
Synchronization Marks and Synchronization Position for Track Motions
338
Updating Revolution Counters
342
Updating Revolution Counters for Axis Calibration
342
Updating Revolution Counters for Pin Calibration
344
Calibrating with Axis Calibration Method
345
Description of Axis Calibration
346
Calibration Tools for Axis Calibration
348
Installation Locations for the Calibration Tools
350
Axis Calibration - Running the Calibration Procedure
351
Reference Calibration
355
Pin Calibration
357
Checking the Synchronization Position
359
Decommissioning
361
Environmental Information
361
Scrapping of Robot
363
Reference Information
365
Introduction
365
Applicable Standards
366
Unit Conversion
367
Screw Joints
368
Weight Specifications
371
Standard Toolkit
372
Special Tools
373
Lifting Accessories and Lifting Instructions
376
Spare Parts
377
Spare Part Lists and Illustrations
377
Circuit Diagrams
379
Index
381

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