ABB IRT 710 Manuals

Manuals and User Guides for ABB IRT 710. We have 1 ABB IRT 710 manual available for free PDF download: Product Manual

ABB IRT 710 Product Manual (384 pages)

Brand: ABB | Category: Robotics | Size: 10.18 MB

Table of Contents
5
Overview of this Manual
9
Product Documentation
11
How to Read the Product Manual
13
Safety
15
Safety Information
15
Limitation of Liability
15
Requirements on Personnel
17
Safeguarded Space
18
Safety Actions
22
Personal Protective Equipment
22
Fire Extinguishing
23
Emergency Release
24
Make Sure that the Main Power Has Been Switched off
25
Safety Risks
26
Safety Risks During Installation and Service Work
26
Moving Equipment Is Potentially Lethal
28
First Test Run May Cause Injury or Damage
29
Work Inside the Working Range of the Product
30
Enabling Device and Hold-To-Run Functionality
31
Risks Associated with Live Electric Parts
32
Hot Parts May Cause Burns
34
Brake Testing
35
Safety Risks During Handling of Batteries
36
Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
37
Safety Signals and Symbols
39
Safety Signals in the Manual
39
Safety Symbols on Product Labels
40
Product Stopping Functions
46
Safety During Installation and Commissioning
48
Safety During Operation
50
Safety During Maintenance and Repair
52
Emergency Release of the Product Axes
55
Safety During Troubleshooting
56
Safety During Decommissioning
57
Technical Data
59
Working Range
66
Information Labels
82
IRT 710 Terms
83
Installation and Commissioning
85
Introduction to Installation and Commissioning
85
Overview of Installation and Commissioning Procedure
86
Unpacking
87
Pre-Installation Procedure
87
Acceptance Inspection
89
Storage
90
Storing the Cable Chain
90
On-Site Installation
92
Track Motion IRT 710 Overview
92
Track Motion IRT 710 Layout
97
Lifting with Lifting Accessories
99
Lifting and Moving Track Motion IRT
99
Foundation
110
Screw Joints
116
Moving the Carriage Manually
117
Assembling the Track Motion IRT 710
120
Assembling the Sections
120
Recommendations for Floor Mounting
128
Geometric Alignment of Track Motion IRT 710
133
Assembling the Pedestal (Option)
139
Assembly of the Manipulator
141
Electrical Installation
143
Cabling of the IRT 710
143
Specifications of the Movement Cables
145
Installation of the Cable Chain
146
SMB Box
150
Connectors on IRC5 Controller
154
Connectors on Drive Module
156
Assembly the Cable of the Additional Axes SMB
157
Grounding Point
158
Cables Connections
160
Harness Outlet
164
Inspection Points of Cable Chain Prior to Start-Up
171
Software Installation
172
Creating and Downloading a System
172
Updating the Revolution Counter on the Track Motion
174
Lubrication
175
Activating the Automatic Lubrication System
175
Lubrication Feedback (Optional)
177
Zone Division
178
Maintenance
179
Introduction
179
Maintenance Schedule and Expected Component Life
180
Specification of Maintenance Intervals
180
Maintenance Schedule
181
Expected Component Life
183
Inspection Activities
184
Inspecting the Information Labels
184
Inspecting the Lubrication System
186
Inspecting the Cable Chain
188
Inspecting the Levelling Screw
190
Inspecting the Rectangular Rails
192
Inspecting the Cam Roller Units
194
Inspecting the Felt Wiper
196
Inspecting the Cables and Connectors
198
Inspecting the Mechanical Stops
199
Inspecting the Gearbox, Back Lash
200
Cleaning Activities
202
Cleaning the IRT 710
202
Cleaning and Lubricating the Gear Racks
204
Cleaning and Lubricating the Rectangular Rails
205
Lubrication Activities
207
Adjusting the Leveling
207
Automatic Lubrication System
208
Replacement/Changing Activities
214
Replacing the SMB Battery Pack
214
Replacing the Grease Package and Battery
216
Replenishing Oil, Cam Roller Unit
217
Repair
219
Introduction
219
Replacing the Carriage Parts
220
Replacing the Motor and Gearbox
220
Replacing the Cam Roller Units
234
Replacing the Scraper Parts
244
Replacing the Lubrication Parts
249
Replacing the Track Parts
258
Replacing the Covers
259
Replacing the Track Covers
261
Replacing the Terminal Covers
263
Replacing the Rack Covers
265
Replacing the Rectangular Rails
267
Replacing the Racks
271
Replacing the Mechanical Stops
275
Replacing the Cable Chain Parts
279
Replacing the Cable Chain Covers
279
Replacing the External Cable Chain Covers
281
Replacing the Cable Chain Terminal Covers
283
Replacing the Cable Chain Parts
285
Replacing the Outer Cable Chain Link
288
Replacing the Inner Cable Chain Link
295
Replacing the Vertical Separators
302
Replacing the Movable Chain End
307
Replacing the Fixed Chain End
314
Replacing the Cables in Cable Chain
318
Calibration
335
Introduction to Calibration
335
Introduction and Calibration Terminology
335
Calibration Methods
336
When to Calibrate
337
Synchronization Marks and Track Motion Movement Directions
338
Synchronization Marks and Synchronization Position for Track Motions
338
Updating Revolution Counters
342
Updating Revolution Counters for Axis Calibration
342
Updating Revolution Counters for Pin Calibration
344
Calibrating with Axis Calibration Method
345
Description of Axis Calibration
346
Calibration Tools for Axis Calibration
348
Installation Locations for the Calibration Tools
350
Axis Calibration - Running the Calibration Procedure
351
Reference Calibration
355
Pin Calibration
357
Checking the Synchronization Position
359
Decommissioning
361
Environmental Information
361
Scrapping of Robot
363
Reference Information
365
Introduction
365
Applicable Standards
366
Unit Conversion
367
Screw Joints
368
Weight Specifications
371
Standard Toolkit
372
Special Tools
373
Lifting Accessories and Lifting Instructions
376
Spare Parts
377
Spare Part Lists and Illustrations
377
Circuit Diagrams
379
Index
381

ABB Categories

Industrial Equipment Controller Measuring Instruments Battery Charger DC Drives

More ABB Manuals

ABB IRT 710 Manuals

ABB IRT 710 Product Manual (384 pages)

Table of Contents

Related Products

ABB Categories