Table Of Contents - ABB IRB 1100 Product Manual

Table of contents

Overview of this manual ...................................................................................................................
Product documentation ....................................................................................................................
How to read the product manual ......................................................................................................
1 Safety
1.1 Safety information .............................................................................................
1.1.1 Limitation of liability .................................................................................
1.1.2 Requirements on personnel ......................................................................
1.2 Safety signals and symbols .................................................................................
1.2.1 Safety signals in the manual ......................................................................
1.2.2 Safety symbols on manipulator labels .........................................................
1.3 Robot stopping functions ....................................................................................
1.4 Safety during installation and commissioning .........................................................
1.5 Safety during operation ......................................................................................
1.6 Safety during maintenance and repair ...................................................................
1.6.1 Safety during maintenance and repair .........................................................
1.6.2 Emergency release of the robot axes ..........................................................
1.6.3 Brake testing ..........................................................................................
1.7 Safety during troubleshooting ..............................................................................
1.8 Safety during decommissioning ...........................................................................
2 Manipulator description
2.1 About IRB 1100 .................................................................................................
2.2 Technical data ..................................................................................................
2.3 Dimensions ......................................................................................................
2.4 Working range .................................................................................................
2.5 The unit is sensitive to ESD .................................................................................
3 Installation and commissioning
3.1 Introduction to installation and commissioning .......................................................
3.2 Unpacking .......................................................................................................
3.2.1 Pre-installation procedure .........................................................................
3.2.2 Risk of tipping/stability .............................................................................
3.2.3 Extra O-rings ..........................................................................................
3.2.4 Transportation bracket (3HAC068893-001) ...................................................
3.3 On-site installation ............................................................................................
3.3.1 Lifting the robot ......................................................................................
3.3.1.1 Lifting the robot by one person .......................................................
3.3.1.2 Lifting and rotating a suspended mounted robot ................................
3.3.2 Orienting and securing the robot ...............................................................
3.3.3 Manually releasing the brakes ...................................................................
3.3.4 Setting the system parameters for an inverted or a tilted robot .........................
3.3.5 Loads fitted to the robot, stopping time and braking distances .........................
3.3.6 Fitting equipment on the robot (robot dimensions) .........................................
3.3.7 Installation of signal lamp (option) ..............................................................
3.4 Restricting the working range ..............................................................................
3.4.1 Adjusting the working range ......................................................................
3.4.2 Mechanically restricting the working range ...................................................
3.5 Making robot ready for operation ..........................................................................
3.5.1 Additional installation procedure, Clean Room ..............................................
3.6 Electrical connection ..........................................................................................
3.6.1 Robot cabling and connection points ..........................................................
3.6.2 Customer connections .............................................................................
3.7 Start of robot in cold environments ......................................................................
3.8 Test run after installation, maintenance, or repair ....................................................
Product manual - IRB 1100
3HAC064992-001 Revision: L
© Copyright 2019-2022 ABB. All rights reserved.
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