Making Robot Ready For Operation; Additional Installation Procedure, Clean Room - ABB IRB 1100 Product Manual

3.5 Making robot ready for operation

3.5.1 Additional installation procedure, Clean Room

General
Robots with protection type Clean Room are specially designed to work in a clean
room environment.
Clean Room robots are designed to prevent from particle emission from the robot.
For example, the maintenance work possible to perform without cracking the paint.
The robot is painted with four layers of polyurethane paint. The last layer being a
varnish over labels to simplify cleaning. The paint has been tested regarding
outgassing of Volatile Organic Compounds (VOC) and been classified in accordance
with ISO 14644-8.
Any Clean Room parts that are replaced must be replaced with parts designed for
use in Clean Room environments.
Clean Room class 4
According to IPA test result, the robot IRB 1100 is suitable for use in Clean Room
environment.
Classification of airborne molecular contamination
Parameter
Area (m
4.5E-03
4.5E-03
Preparations before commissioning a Clean Room robot
During transport and handling of a Clean Room robot, it is likely that the robot has
been contaminated with particles of different kinds. Therefore the robot must be
carefully cleaned before installation.
Do not apply force on the plastic covers when lifting the robot! This may result in
damage or cracks in the paint around the plastic cover.
Product manual - IRB 1100
3HAC064992-001 Revision: L
3.5.1 Additional installation procedure, Clean Room
2
) Test dura- Temp (°C)
tion (s)
3600 23
60 90
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3 Installation and commissioning
Outgassing amount
Performed Total detec-
test ted (ng)
TVOC 2848
TVOC 46524
Norm based Classifica-
2
on 1m and tion in ac-
cordance to
1s(g)
ISO 14644-
8
1.7E-07 -6.8
1.7E-04 -3.8
83