User Manuals: ABB IRB 1600 - 5/1.45 Robot Arm

Manuals and User Guides for ABB IRB 1600 - 5/1.45 Robot Arm. We have 1 ABB IRB 1600 - 5/1.45 Robot Arm manual available for free PDF download: Product Manual

ABB IRB 1600 - 5/1.45 Product Manual

ABB IRB 1600 - 5/1.45 Product Manual (234 pages)

Articulated robot

Brand: ABB | Category: Robotics | Size: 11 MB

Table of Contents

Table of Contents
5
Overview
9
Product Documentation, M2004
11
How to Read the Product Manual
13
1 Safety

15
2 Installation and Commissioning

39
- Introduction
  39
- Unpacking
  40
  - Pre-Installation Procedure
    40
  - Working Range
    42
- On-Site Installation
  46
  - Lifting Robot with Roundsling
    46
  - Manually Releasing the Brakes
    48
  - Orienting and Securing the Robot
    50
  - Suspended Mounting
    53
  - Load Diagrams
    56
  - Loads
    61
  - Fitting Equipment on the Robot (Robot Dimensions)
    62
  - Installation of Signal Lamp (Option)
    66
- Restricting the Working Range
  68
- Electrical Connections
  81
3 Maintenance

87
- Introduction
  87
- Maintenance Schedule and Expected Component Life
  88
- Inspection Activities
  91
  - Inspection, Damper Axes 2, 3 and 5
    91
- Replacement Activities
  93
- Cleaning Activities
  99
  - Cleaning, Complete Robot
    99
4 Repair

101
- Introduction
  101
- General Procedures
  102
- Complete Manipulator
  106
  - Replacement of Cable Harness
    106
  - Replacement of Complete Arm System
    115
- Upper and Lower Arm
  119
  - Replacement of Complete Upper Arm
    119
  - Replacement of Complete Lower Arm
    123
  - Replacement of Wrist Unit
    127
  - Replacement of Damper, Axis 2
    130
  - Replacement of Damper, Axis 3
    132
  - Replacement of Damper, Axis 5
    134
- Frame and Base
  136
  - Replacement of Base
    136
  - Replacement of Serial Measurement Unit
    140
  - Replacement of Push Button Unit
    144
- Motors
  148
- Gearboxes
  171
  - Replacement of Gearbox, Axes 1-2
    171
  - Service Work on Gearboxes, Axes 3, 4, 5 and 6
    175
5 Calibration Information

177
- Introduction
  177
- Calibration Methods
  178
- Calibration Scales and Correct Axis Position
  180
- Calibration Movement Directions for All Axes
  181
- Updating Revolution Counters
  182
- Checking the Calibration Position
  185
- Overview
  187
6 Reference Information

189
- Introduction
  189
- Applicable Safety Standards
  190
- Unit Conversion
  191
- Screw Joints
  192
- Weight Specifications
  195
- Standard Toolkit
  196
- Special Tools
  197
- Lifting Equipment and Lifting Instructions
  198
7 Spare Parts and Exploded Views

199
- Introduction
  199
- Spare Parts - Base
  200
- Spare Parts - Base Connections
  202
- Spare Parts - Frame
  204
- Spare Parts - Lower Arm
  206
- Spare Parts - Upper Arm
  208
- Spare Parts - Options
  211
8 Circuit Diagram

213
- Introduction
  213
Index

215

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