Xerox WorkCentre 5687 Series Service Manual page 1034

5. Figure 5. Check that the crimp is correctly made.
Correct
Incorrect
Loose strands of wire
Crimp loose
Insulation in crimp
Figure 5 Inspecting the finished crimp.
6. Insert the replacement terminal into the connector housing.
7. If the repair was carried out on a double row connector that was disassembled, push both
connectors into the housing taking care that the "A" connector is fitted on the fastener
side.
Repairs/Adjustments
REP 1.3, REP 1.4
REP 1.4 Male Hirose DF1B Connectors
Parts List on PL 31.18 and PL 31.20
Removal
Switch off the electricity to the machine, GP 14. Disconnect the power cord from the
customer supply while performing tasks that do not need electricity. Electricity can
cause death or injury. Moving parts can cause injury.
1.
Wire exposed
2.
Replacement
There are different terminals for large gauge and small gauge wire (Table 1). Ensure that the
correct replacement terminal is used.
1.
August 2007
4-14
WARNING
Figure 1. Remove the damaged terminal from the housing.
Figure 1 Remove the terminal
Cut off the damaged terminal, then strip 3mm of insulation from the end of the wire.
CAUTION
Table 1. Select the correct replacement terminal and identify the appropriate crimp posi-
tions for the terminal. Refer to PL 31.18 Item 4 and PL 31.20 Item 1.
1
Raise plastic tab with
suitable tool, to
release terminal
2
Remove terminal from
housing
WorkCentre 5687 Family