Xerox WorkCentre 5687 Series Service Manual page 985

Configuration Component
HCSS and HCSS Bin 1 offset motor
booklet maker MOT11-034
HCSS Compiler carriage ele-
vator motor MOT11-
014
HCSS Bin 2 elevator motor
MOT11-036
HCSS Bin 2 offset motor
MOT11-040
HCSS booklet BM diverter solenoid
maker SOL11-074
Isolating Damaged Components Connected to the Carriage PWB
1. Switch off the machine GP 14.
2. Disconnect the following connectors:
• PJ402 Carriage PWB
• PJ403 Carriage PWB
• PJ404 Carriage PWB
• PJ406 Carriage PWB, refer to REP 11.4-170 and remove the harness support to
give improved access to PJ406.
• PJ408 Carriage PWB
• PJ413 Carriage PWB
• PJ414 Carriage PWB
3. Switch on the machine GP 14 and wait until it is fully initialized:
• If the message "Ensure output device is docked" is not displayed, continue at step 4.
• If the message "Ensure output device is docked" is displayed, Install a new carriage
PWB, PL 11.72 Item 5, ensure the PJs, listed in step 2 are disconnected, continue at
step 4.
Component Connector
Ejector motor MOT11-020 PJ406
Paddle roll motor MOT11-024 PJ406
Transport motor 2 MOT11-001 PJ403
Compiler carriage eject roll PJ408
motor MOT11-010
Front tamper motor MOT11- PJ404
003
WorkCentre 5687 Family
Table 1 Component tests for the HCSS PWB
Connector Pin numbers Resistance
PJ416 10 (wht / brn) to 12 5.0 to 7.2 ohms
(brn) and 11 (wht /
orn) to 13 (orn)
PJ415 3 (red) to 7 (blu) and 2.3 to 4.7 ohms
4(red) to 8 (blu)
PJ431 3 (red) to 7 (blu) and 2.3 to 4.7 ohms
4 (red) to 8 (blu)
PJ418 10 (wht / brn) to 12 5.0 to 7.2 ohms
(brn) and 11 (wht /
orn) to 13 (orn)
PJ418 10 (orn) to 12 (blu) 36 to 45 ohms
Table 2 Component tests for the carriage PWB
Pin numbers Resistance Control code
1 (blu) to 4 (orn) 20 to 100 ohms 11-023
2 (grn) to 3 (orn) 20 to 100 ohms 11-025
1 (red) to 2 (yel) and 1.6 to 2.8 ohms 11-001
3 (blu) to 4 (orn)
1 (red) to 2 (yel) and 1.6 to 2.8 ohms 11-010
3 (blu) to 4 (orn)
1 (red) to 2 (yel) and 3.0 to 5.0 ohms 11-005 move out
3 (blu) to 4 (orn) 11-003 move home
Control code Description
11-034 Bin 1 offset motor will run and bin 1 will
offset
11-014 (up) Compiler carriage elevator motor will
11-016 (down) run and the compiler carriage will raise /
lower
11-037 (up) Bin 2 elevator motor will run and bin 2
11-038 (down) will raise / lower
11-040 Bin 2 offset motor will run and bin 2 will
offset
11-074 To energize the lower diverter gate sole-
noid
4. Refer to Table 2. Perform the following actions for each component.
a. Use a service meter to measure the resistance of the component and harness at the
specified PJ and pins. If the resistance is out of specification, check the harness and
and connectors for damage, short circuits or poor connections. If necessary repair
the wiring and connectors. If the resistance is out of specification and the wiring is
good, Install a new component.
NOTE: Where two or more components share the same connector to the PWB, per-
form the resistance check on all of the components before connecting the PJ to the
PWB.
b. Connect the component to the carriage PWB, Making sure the connection is good.
Enter the dC330 code for the component, then press start to energize the compo-
nent. Verify that the component is energized. Press stop.
c. If the message "Ensure output device is docked" returns when the component is
energized, or if the component does not energize, install a new component.
5. If the output device is a booklet maker, reconnect PJ433 on the booklet maker PWB after
the fault on the compiler carriage is corrected.
Description
The ejector motor will run and drive the eject
housing open and closed
The eject housing will open, the paddle roll
motor will run and the paddles will rotate
Transport motor 2 will run and the compiler
feed rolls will rotate
The compiler carriage eject roll motor will run
and the eject roll will rotate
The front tamper motor will run and move the
front tamper
August 2007
2-793
Wiring Information PL reference
Wiring diagram 22 PL 11.78 Item 6
Wiring diagram 22 PL 11.44 Item 8
Wiring diagram 25 PL 11.54 Item 11
Wiring diagram 22 PL 11.54 Item 6
Wiring diagram 22 PL 11.68 Item 5
Wiring Information PL reference
Wiring diagram 26 PL 11.73 Item 2
Wiring diagram 26 PL 11.73 Item 8
Wiring diagram 26 PL 11.74 Item 18
Wiring diagram 27 PL 11.75 Item 1
Wiring diagram 26 PL 11.72 Item 10
Status Indicator RAPs
OF12