Xerox WorkCentre 5687 Series Service Manual page 986

Component Connector
Rear tamper motor MOT11- PJ402
004
Kicker solenoid SOL11-430 PJ402
Compiler carriage tray hold PJ402
solenoid SOL11-011
Stapling unit traverse motor PJ413
MOT11-053
Staple head unit 1 motor PJ414
MOT11-050
Isolating Damaged Components Connected to the Booklet Maker PWB
1. Switch off the machine GP 14. Reconnect PJ433 on the Booklet Maker PWB.
2. Disconnect the following connectors:
• PJ554 Booklet Maker PWB
• PJ555 Booklet Maker PWB
• PJ557 Booklet Maker PWB
• PJ560 Booklet Maker PWB
3. Switch on the machine GP 14 and wait until it is fully initialized:
• If the message "Ensure output device is docked" is not displayed, continue at step 4.
• If the message "Ensure output device is docked" is displayed, Install a new booklet
maker PWB, PL 11.86 Item 10, ensure the PJs, listed in step 2 are disconnected,
continue at step 4.
4. Refer to Table 3. Perform the following actions for each component:
Component Connector
Paper path transport motor PJ554
MOT11-060
BM backstop motor MOT11- PJ554
065
BM tamper 1 motor 2 MOT11- PJ554
001
Crease roll gate motor PJ555
MOT11-401
BM stack hold solenoids PJ555
SOL11-076
BM conveyor belts drive motor PJ560
MOT11-402
BM staple head 1 motor PJ560
MOT11-063
BM staple head 2 motor PJ560
MOT11-403
Status Indicator RAPs
OF12
Table 2 Component tests for the carriage PWB
Pin numbers Resistance Control code
7 (red) to 8 (yel) and 3.0 to 5.0 ohms 11-006 move 11-
9 (blu) to 10 (orn) 004 home
1 (orn) 4 (wht) 36 to 45 ohms 11-430
2 (orn) 5 (brn) 36 to 45 ohms 11-011
1 (red) to 2 (yel) and 1.6 to 2.8 ohms 11-053 forwards
3 (blu) to 4 (orn) 11-054 backwards
1 (red) to 3 (blu) and 2 to 10 ohms 11-050
2 (red) to 4 (blu)
Table 3 Component tests for the booklet maker PWB
Pin numbers Resistance Control code
1 (red) to 2 (yel) and 1.3 to 2.3 ohms 11-060
3 (blu) to 4 (orn)
5 (red) to 6 (yel) and 1.6 to 2.8 ohms 11-065
7 (blu) to 8 (orn)
9 (red) to 10 (yel) and 1.3 to 2.3 ohms 11-066
11 (blu) to 12 (orn)
9 (red) to 10 (yel) and 3 to 5 ohms 11-401
11 (blu) to 12 (orn)
1 (blu) to 2 (orn) and 25 to 40 ohms 11-076
6 (blu) to 3 (orn)
6 (blu) to 8 (orn) 4 to 10 ohms 11-402
1 (red) to 2 (blu) 7 to 13 ohms 11-063
3 (red) to 4 (blu) 7 to 13 ohms 11-403
August 2007
Description
The rear tamper motor will run and move the
rear tamper
The kicker solenoid will energize and the kick-
ers will extend from the compiler carriage
The tray hold solenoid will energize
The stapling unit traverse motor will run and
move the staple head forward / backward
Staple head unit 1 motor will run and cycle the
staple head
a. Use a service meter to measure the resistance of the component and harness at the
specified PJ and pins. If the resistance is out of specification, check the harness and
and connectors for damage, short circuits or poor connections. If necessary repair
the wiring and connectors. If the resistance is out of specification and the wiring is
good, Install a new component.
NOTE: Where two or more components share the same connector to the PWB, per-
form the resistance check on all of the components before connecting the PJ to the
PWB.
b. Connect the component to the booklet maker PWB, Making sure the connection is
good. Enter the dC330 code for the component, then press start to energize the
component. Verify that the component is energized. Press stop.
c. If the message "Ensure output device is docked" returns when the component is
energized, or if the component does not energize, install a new component.
Description
The paper path transport motor will run and
drive the booklet maker entry roll
The BM backstop motor will run and move the
backstop up / down
The BM tamper 1 motor will run and move the
tampers in / out
The crease roll gate motor will run and the gate
will raise
The BM stack hold solenoids are energized
The BM conveyor belts drive motor will run and
the conveyor belts will move
The BM staple head 1 motor will run and the
stapler will cycle
The BM staple head 2 motor will run and the
stapler will cycle
2-794
Wiring Information PL reference
Wiring diagram 26 PL 11.72 Item 10
Wiring diagram 26 PL 11.75 Item 4
Wiring diagram 26 PL 11.75 Item 3
Wiring diagram 27 PL 11.74 Item 14
Wiring diagram 27 PL 11.72 Item 4
Wiring Information PL reference
Wiring diagram 28 PL 11.86 Item 1
Wiring diagram 28 PL 11.82 Item 6
Wiring diagram 28 PL 11.81 Item 3
Wiring diagram 29 PL 11.86 Item 8
Wiring diagram 29 PL 11.83 Item 17
Wiring diagram 29 PL 11.90 Item 4
Wiring diagram 28 and PL 11.88 Item 7
Wiring diagram 29
Wiring diagram 28 and PL 11.88 Item 7
Wiring diagram 29
WorkCentre 5687 Family