Stapling Unit Movement Failure Rap - Xerox WorkCentre 5687 Series Service Manual

11-053-130, 11-370-130 Stapling Unit Movement Failure
RAP
11-053-130 The stapling unit fails to move.
11-370-130 The stapling unit is not at the home position.
NOTE: Movement failure can occur if the staple head jaws are not fully open and contact the
compiler tray while indexing.
NOTE: The home position is with the staple head at the corner stapling position (Fully to the
front of the HCSS and rotated through 45 degrees).
Initial Actions
Check that there is no damage or obstruction that would prevent the stapling unit from moving.
If necessary, install a new stapler mount assembly, PL 11.48 Item 24 or traverse shaft, PL
11.48 Item 9.
NOTE: All HCSS interlocks must be made to supply +24V to the motors.
Procedure
Enter dC330, code 11-053 (forward) and 11-054 (reverse) to check the movement of the sta-
pling unit, Figure 1. The stapling unit moves as expected.
Y N
Go to Flag 2. Check the stapling unit traverse motor, MOT11-053.
Refer to:
• GP 10 How to Check a Motor.
• P/J413, Carriage PWB.
• 11C-130 HCSS Power Distribution RAP.
Install new components as necessary:
• Carriage PWB, PL 11.46 Item 5.
• Stapling unit traverse motor, PL 11.48 Item 14.
Enter dC330, code 11-370, stapling unit 1 home sensor, Q11-370. Use a 5.5mm nut driver to
rotate the stapler traverse shaft. Manually move the stapler away from, then back to, the home
position. The display changes.
Y N
Go to Flag 1. Check the sensor Q11-370.
Refer to:
• GP 11 How to Check a Sensor.
• P/J409, Carriage PWB.
• 11C-130 HCSS Power Distribution RAP.
Install new components as necessary:
• Carriage PWB, PL 11.46 Item 5.
• Stapling unit 1 home sensor, PL 11.48 Item 15.
Enter dC330, code 11-01, tray hold solenoid, SOL 11-011. The solenoid energises.
Y N
Go to Flag 4. Check the solenoid SOL 11-001.
A
Status Indicator RAPs
11-053-130, 11-370-130
A
Refer to:
• GP 12 How to Check a Solenoid or Clutch.
• P/J402, Carriage PWB.
• 11C-130 HCSS Power Distribution RAP.
Install new components as necessary:
• Carriage PWB, PL 11.46 Item 5.
• CC tray hold solenoid assembly, PL 11.49 Item 3.
Go to Flag 3. Check the harness and connectors P/J412 and P/J432, refer to GP 7. The
wiring and connectors are good.
Y N
Repair the wiring or install new components as necessary.
Perform SCP 6 Final Actions.
Stapling unit traverse
motor, MOT11-053
Figure 1 Component location
August 2007
2-398
Stapling unit
Stapling unit 1 home sensor, Q11-370
Stapler traverse shaft
CC tray hold solenoid SOL 11-011
WorkCentre 5687 Family