Rear Output Shaft Assembly Assembly - Toyota Hilux Surf 1993 Owner's Manual

TRANSFER – Component Parts (Rear Output Shaft Assembly)
ASSEMBLY OF REAR OUTPUT SHAFT
ASSEMBLY
1.–1 (wI A.D.D.)
INSTALL FRONT DRIVE CLUTCH HUB AND HUB SLEEVE
(a) Install the front drive hub sleeve onto the clutch
hub.
HINT: Make sure to install the hub sleeve in the correct
direction.
(b) Install the shifting keys and springs.
NOTICE: Install the key springs positioned so that
their
end gaps are not in line.
1.–2 (w/o A.D.D.)
INSTALL FRONT DRIVE CLUTCH HUB AND HUB SLEEVE
Install the front drive hub sleeve onto the clutch hub.
HINT: Make sure to install the hub sleeve in the correct
direction.
2.–1 (w/ A.D.D.)
INSTALL DRIVE SPROCKET WITH FRONT DRIVE HUB
SLEEVE ASSEMBLY, SPACER AND REAR BEARING
(a) Apply gear oil to the shaft and needle roller bearing.
(b) Install the synchronizer ring.
(c) Install the needle roller bearing in the drive sprocket.
(d) Install the drive sprocket with the front drive hub
sleeve.
(e) Place the synchronizer ring on the gear and align the
ring slots with the shifting keys.
(f) Install the spacer to align it with the ball.
(g) Using SST and a press, install the rear bearing with
the outer race snap ring groove toward the rear.
SST 09316–60010 (09316–00010, 09316–00070)
TF–53