Toyota Hilux Surf 1993 Owner's Manual page 75

MT1–44
MANUAL TRANSMISSION –
(d) Using a micrometer, measure the outer diameter of
Minimum diameter: 38.985 mm (1.5348 in.)
If the outer diameter exceeds the minimum, replace the
inner race.
(e) Using a dial indicator, check the shaft runout.
Maximum runout: 0.05 mm (0.0020 in.)
If the runout exceeds the maximum, replace the output
shaft.
4. INSPECT SYNCHRONIZER RINGS
(a) Check for wear or damage.
(b) Turn the ring and push it in to check the braking ac–
tion.
(c) Using a feeler gauge, measure the clearance bet–
ween the synchronizer ring back and gear spline
end.
Standard clearance: 1.0 – 2.0 mm
Minimum clearance: 0.8 mm (0.031 in.)
If the clearance exceeds the minimum, replace the syn–
chronizer ring.
5. INSPECT CLEARANCE OF SHIFT FORKS AND HUB
SLEEVES
Using a feeler gauge, measure the clearance between the
hub sleeve and shift fork.
Maximum clearance: 1.0 mm (0.039 in.)
If the clearance exceeds the maximum, replace the shift
fork or hub sleeve.
Component Parts (Output Shaft Assembly)
the inner race.
(0.039 – 0.079 in.)