Toyota Hilux Surf 1993 Owner's Manual page 571

SUSPENSION AND AXLE –
3. REMOVE SIDE BEARING FROM DIFFERENTIAL CASE
Using SST, remove the side bearing from the differential
case.
SST 09950–20017
HINT: Fix the claws of SST to the notches in the differ–
ential case.
4. REMOVE RING GEAR
(a) Remove the ring gear set bolts and lock plates.
(b) Place matchmarks on the ring gear and differential
case.
(c) Using a plastic–faced hammer, tap on the ring gear
to separate it from the differential case.
5. DISASSEMBLE DIFFERENTIAL CASE
Using a hammer and punch, drive out the straight pin.
Remove the pinion shaft, two pinion gears, two side
gears and four thrust washers.
6. ASSEMBLE DIFFERENTIAL CASE
(a) Install the correct thrust washers and side gears.
From the table below select thrust washers that will
ensure the backlash is within specification. Try to
select washers of the same thickness for both sides.
Standard backlash: 0.05 – 0.20 mm
Thrust washer thickness
Install the thrust washers and side gears in the differ-
ential case.
Front Differential (Disassembly and Assembly of
Differential w/o A D D )
(0.0020 – 0.0079 in.)
Thickness mm (in.)
SA–71