Toyota Hilux Surf 1993 Owner's Manual page 77

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MT1–46
MANUAL TRANSMISSION
4. INSPECT THIRD GEAR THRUST CLEARANCE
Using a feeler gauge, measure the 3rd gear thrust clear–
ance.
Standard clearance: 0.10 – 0.25 mm
Maximum clearance: 0.25 mm (0.0098 in.)
5. INSTALL SECOND GEAR AND HUB SLEEVE NO. 1
(a) Apply gear oil to the shaft and needle roller bearing.
(b) Place the synchronizer ring on the gear and align the
ring slots with the shifting keys.
(c) Install the needle roller bearing in the 2nd gear.
(d) Using a press, install the 2nd gear and hub sleeve
No. 1.
6. INSPECT SECOND GEAR THRUST CLEARANCE
Using a feeler gauge, measure the 2nd gear thrust clear–
ance.
Standard clearance: 0.10 – 0.25 mm
Maximum clearance: 0.25 mm (0.0098 in.)
7. INSTALL LOCKING BALL AND FIRST GEAR ASSEMBLY
(a) Install the locking ball in the shaft.
Component Parts (Output Shaft Assembly)
(0.0039 – 0.0098 in.)
(0.0039 – 0.0098 in.)

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