Toyota Hilux Surf 1993 Owner's Manual page 114

MT1–84
MANUAL TRANSMISSION –
ASSEMBLY OF OUTPUT SHAFT ASSEMBLY
1. INSERT CLUTCH HUB NO. 1 AND NO.2 INTO HUB
SLEEVE
(a) Install the clutch hub and shifting keys to the hub
sleeve.
(b) Install the shifting key springs under the shifting
keys.
NOTICE: Install the key springs positioned so that their
end gaps are not in 1 in .
2. INSTALL THIRD GEAR AND HUB SLEEVE NO.2 ON
OUTPUT SHAFT
(a) Apply gear oil to the shaft and needle roller bearing.
(b) Place the synchronizer ring on the gear and align the
ring slots with the shifting keys.
(c) Install the needle roller bearing in the 3rd gear.
(d) Using a press, install the 3rd gear and No.2 hub
sleeve.
3. INSTALL SNAP RING
(a) Select a snap ring that will allow minimum axial
play.
Mark
(b) Using snap ring pliers, install the snap ring.
Component Parts (Output Shaft Assembly)
Thickness mm (in.)