Output Shaft Component Parts Inspection - Toyota Hilux Surf 1993 Owner's Manual

MT2–28
MANUAL TRANSMISSION –
(b) Push the shifting key spring with screwdriver, remove
the three shifting keys and key springs.
OUTPUT SHAFT COMPONENT PARTS
INSPECTION
1. INSPECT SYNCHRONIZER RINGS
(a) Check for wear or damage.
(b) Check the braking effect of the synchronizer ring.
Turn the synchronizer ring in one direction while
pushing it to the gear cone and check that the ring is
locked. If the braking effect is insufficient, lightly rub
the synchronizer ring and gear cone by applying a
small amount of fine lapping compound.
NOTICE:
Wash off completely the fine lapping compound
•
after rubbing.
Check again the braking effect of the synchronizer
•
ring.
(c) Using a feeler gauge, measure the clearance between
the synchronizer ring back and the gear spline end.
Minimum clearance:
HINT:
• When
apply a small amount of fine lapping compound be–
tween the synchronizer ring and gear cone. Lightly
rub the synchronizer ring and gear together.
• When replacing both the synchronizer ring and gear,
there is no need to apply any compound or to rub
them together.
NOTICE: Wash off completely the fine lapping compound
after rubbing.
2. INSPECT CLEARANCE OF SHIFT FORKS AND HUB
SLEEVES
Using a feeler gauge, measure the clearance between
the hub sleeve and shift fork.
Minimum clearance:
1.0 mm (0.039 in.)
If the clearance exceeds the maximum, replace the
shift fork or hub sleeve.
OUTPUT SHAFT
0.5 mm (0.020 in.)
replacing either a synchronizer ring or g