Toyota Hilux Surf 1993 Owner's Manual page 646

SA–146
SUSPENSION AND AXLE –
5. INSTALL DIFFERENTIAL CASE IN CARRIER
(a) Place the bearing outer races on their respective
bearings. Make sure the left and right outer races
are not interchanged.
(b) Install the case in the carrier.
HINT: Make sure that there is backlash between the
ring gear and drive pinion.
6. INSTALL ADJUSTING NUTS
Install the adjusting nuts on the carrier, making sure the
nuts are threaded properly.
7. INSTALL BEARING CAPS
Align the matchmarks on the cap and carrier. Screw in
the two bearing cap bolts two or three turns and press
down the bearing cap by hand.
HINT: If the bearing cap does not fit tightly on the car–
rier, the adjusting nuts are not threaded properly.
Reinstall the adjusting nuts if necessary.
8. ADJUST SIDE BEARING PRELOAD
(a) Tighten the four bearing cap bolts to the specified
torque, then loosen them to the point where they
can be turned by hand.
Torque: 78 N–m (800 kgf–cm, 58 ft–lbf)
(b) Fully tighten the four bearing cap bolts by hand.
(c) Using SST, tighten the adjusting nut on the ring gear
side until the ring gear has a backlash of about 0.2 mm
(0.008 in.)
SST 09 504–00011
Differential