Toyota Hilux Surf 1993 Owner's Manual page 168

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MANUAL TRANSMISSION
3. INSTALL SNAP RING
(a) Select a snap ring that will allow minimum axial play.
Mark
(b) Using a snap ring expander, install the snap ring.
4. INSPECT THIRD GEAR THRUST CLEARANCE
Using a feeler gauge, measure the 3rd gear thrust
clearance.
Standard clearance:
0.10–0.25 m m (0.0039–0.0098 in.)
5. INSTALL SECOND GEAR AND NO.1 CLUTCH HUB
(a) Apply gear oil to the shaft and needle roller bearing.
(b) Place the synchronizer ring on the gear and align the
ring slots with the shifting keys.
(c) Install the needle roller bearing in the 2nd gear.
(d) Using a press, install the 2nd gear and No.1 clutch
hub.
OUTPUT SHAFT
Thickness mm (in.)
MT2–31

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