Toyota Hilux Surf 1993 Owner's Manual page 115

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MANUAL TRANSMISSION
4. INSPECT THIRD GEAR THRUST CLEARANCE
Using a feeler gauge, measure the 3rd gear thrust clear–
ance.
Standard clearance: 0.10 – 0.25 mm
5. INSTALL SECOND GEAR AND HUB SLEEVE NO. 1
(a) Apply gear oil to the shaft and needle roller bearing.
(b) Place the synchronizer ring on the gear and align the
ring slots with the shifting keys.
(c) Install the needle roller bearing in the 2nd gear.
(d) Using a press, install the 2nd gear and hub sleeve
No. 1.
6. INSTALL SNAP RING
(a) Select a snap ring that will allow minimum axial
play.
Mark
(b) Using a screwdriver and hammer, install the snap
Component Parts (Output Shaft Assembly)
(0.0039 – 0.0098 in.)
Thickness mm (in.)
ring.
MT1–85

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