Differential Assembly - Toyota Hilux Surf 1993 Owner's Manual

SA–74
SUSPENSION AND AXLE –
ASSEMBLY OF DIFFERENTIAL
(See page SA–67)
1. TEMPORARILY ADJUST DRIVE PINION PRELOAD
(a) Install the following parts.
Drive pinion
•
Front bearing
•
HINT: Assemble the spacer and oil seal after adjusting
the gear contact pattern.
(b) Install the companion flange with SST.
Coat the threads of the nut with MP grease.
SST 09557–22022 (09557–22030)
(e) Adjust the drive pinion preload by tightening the
companion flange nut.
Using SST to hold the flange, tighten the nut.
SST 09330–00021
(d) Using a torque meter, measure the preload.
Preload (starting):
New bearing
Reused bearing
2. INSTALL DIFFERENTIAL CASE IN CARRIER
(a) Place the bearing outer races on their respective
bearings. Make sure the left and right outer races
are not interchanged.
(b) Install the differential case in the carrier.
Front Differential (Disassembly and Assembly of
Differential w/o A D D )
1.2 – 1.9 N–m
(12 – 19 kgf –cm, 10.4 – 16.5 in. –Ibf )
0.6 – 1.0 N–m
(6 – 10 kgf–cm, 5.2 – 8.7 in. –lbf)