Toyota Hilux Surf 1993 Owner's Manual page 442

TF–30
TRANSFER – Assembly of Transfer
17. INSTALL REAR CASE WITH NEW GASKET
(a) Place a new gasket on the front case.
(b) Install the rear case together with the idler gear.
(c) Install and torque the bolts as shown in the figure.
Torque:
(A) Bolt length 47 mm (1.85 in.)
39 N–m (400 kgf–cm, 29 ft–lbf)
(B) Bolt length 112 mm (4.41 in.)
39 N–m (400 kgf–cm, 29 ft–lbf)
18. INSTALL BEARING, OIL PUMP SCREW, LOCKING
BALL AND SPEEDOMETER DRIVE GEAR
19. INSTALL EXTENSION HOUSING WITH NEW GASKET
(a) Place a new gasket to the rear case.
(b) Apply MP grease to the two oil seals.
(c) Install the extension housing with seven bolts.
Torque the bolts.
Torque: 39 N–m (400 kgf–cm, 29 ft–lbf)
20. INSTALL TRANSFER CASE COVER WITH NEW
GASKET
(a) Place a new gasket to the transfer case cover.
(b) Install and torque the four bolts.
Torque: 8.8 N–m (90 kgf–cm, 78 in.lbf)
21. INSTALL REAR COMPANION FLANGE
(a) Install the companion flange to the output shaft.
(b) Apply seal packing to the output shaft and companion
flange as shown.
Seal packing: Part No. 08826–00090 THREE BOND
1281 or equivalent