Toyota Hilux Surf 1993 Owner's Manual page 644

SA–144
SUSPENSION AND AXLE –
ASSEMBLY OF DIFFERENTIAL
1. INSTALL RING GEAR ON DIFFERENTIAL CASE
(a) Clean the contact surfaces of the differential case
and ring gear.
(b) Heat the ring gear in boiling water.
(c) After the moisture on the ring gear has completely
evaporated, quickly install the ring gear to the differ–
ential case.
(d) Align the matchmarks on the ring gear and differen–
tial case.
(e) Coat the ring gear set bolts with gear oil.
(f) Temporarily install the lock plates and set bolts.
(g) After the ring gear cools down enough, tighten the
set bolts uniformly and a little at a time.
Torque: 97 N–m (985 kgf–cm, 71 ft–lbf)
(h) Using a hammer and drift punch, stake the lock
plates.
HINT: Stake one claw flush with the flat surface of
the bolt. For the claw contacting the protruding por-
tion of the bolt, stake only the half on the tightening
side.
2. INSTALL SIDE BEARINGS
Using a press and SST, press the side bearings on the dif–
ferential case.
SST 09550–10012
(09252–10010, 09557–10010, 09558–10010)
3. CHECK RING GEAR RUNOUT
(a) Install the differential case onto the carrier and
tighten the adjusting nut just to where there is no
play in the bearings.
(b) Check the ring gear runout.
Maximum runout:
7.5 in. 0.07 mm (0.0028 in.)
8 in. 0.10 mm
Differential
(0.0039 in.)