Rear Output Shaft Assembly Disassembly - Toyota Hilux Surf 1993 Owner's Manual

TF–50
TRANSFER – Component Parts (Rear Output Shaft Assembly)
DISASSEMBLY OF REAR OUTPUT SHAFT
ASSEMBLY
1. MEASURE DRIVE SPROCKET THRUST CLEARANCE
Using a feeler gauge, measure the drive sprocket thrust
clearance.
Standard clearance: 0.10 – 0.25 mm
(0.0039 – 0.0098 in.)
Maximum clearance: 0.25 mm (0.0098 in.)
If the clearance exceeds the limit, replace the drive
sprocket.
2.–1 (MT)
REMOVE HIGH AND LOW HUB SLEEVE ASSEMBLY
(a) Using snap ring pliers, remove the snap ring.
(b) Remove the hub sleeve and shifting keys.
(c) Using a press, remove the clutch hub, key springs
and key retainer.
2.–2 (AT)
REMOVE HIGH AND LOW HUB SLEEVE ASSEMBLY
(a) Using snap ring pliers, remove the snap ring.
(b) Remove the hub sleeve.
(c) Using a press, remove the clutch hub.
3.–1 (w/ A.D.D.)
REMOVE REAR BEARING, SPACER AND DRIVE
SPROCKET WITH FRONT DRIVE HUB SLEEVE
ASSEMBLY
(a) Using SST and a press, remove the bearing.
SST 09950–00020
(b) Remove the spacer and ball.
(c) Remove the drive sprocket with front drive hub and
hub sleeve.
(d) Remove the needle roller bearing.
(e) Remove the synchronizer ring.