Toyota Hilux Surf 1993 Owner's Manual page 572

SA–72
SUSPENSION AND AXLE –
(b) Check the side gear backlash.
Temporarily install the side gear shaft.
•
Measure the side gear backlash while holding
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one pinion gear toward the case.
Side gear backlash: 0.05 – 0.20 mm
If the backlash is not within specification, replace the
thrust washers.
(c) Install straight pin.
Using a hammer and punch, drive the straight pin
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through the case and hole in the pinion shaft.
Stake the pin and differential case.
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7. INSTALL RING GEAR ON DIFFERENTIAL CASE
(a) Clean the contact surfaces of the differential case
and ring gear.
(b) Heat the ring gear in boiling water.
(c) After the moisture on the ring gear has completely
evaporated, quickly install the ring gear to the differ–
ential case.
(d) Align the matchmarks on the ring gear and differen–
tial case.
(e) Coat the ring gear set bolts with gear oil.
(f) Temporarily install the lock plates and set bolts.
(g) After the ring gear cools down enough, tighten the
set bolts uniformly and a little at a time.
Torque: 97 N–m (985 kgf–cm, 71 ft–lbf)
(h) Using a hammer and drift punch, stake the lick
plates.
HINT: Stake one claw flush with the flat surface of the
nut. For the claw contacting the protruding portion of the
nut, stake only the half on the tightening side.
Front Differential (Disassembly and Assembly of
Differential w/o A D D )
(0.0020 – 0.0079 in.)