Toyota Hilux Surf 1993 Owner's Manual page 72

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MANUAL TRANSMISSION
2. REMOVE FIFTH GEAR, REAR BEARING, FIRST GEAR,
INNER RACE AND NEEDLE ROLLER BEARING
(a) Using two screwdrivers and a hammer, tap out the
snap ring.
(b) Using a press, remove the 5th gear, rear bearing,
1st gear and inner race.
(c) Remove the needle roller bearing.
3. REMOVE SYNCHRONIZER RING
4. REMOVE LOCKING BALL
Using a magnetic finger, remove the locking ball.
5. REMOVE HUB SLEEVE NO. 1 ASSEMBLY,
SYNCHRONIZER RING, SECOND GEAR
AND NEEDLE ROLLER BEARING
(a) Using a press, remove hub sleeve No.1, the syn–
chronizer ring and 2nd gear.
(b) Remove the needle roller bearing.
6. REMOVE HUB SLEEVE NO. 1, SHIFTING KEYS AND
SPRINGS FROM CLUTCH HUB NO. 1
Using a screwdriver, remove the three shifting keys and
two springs from clutch hub No. 1.
7. REMOVE HUB SLEEVE NO.2 ASSEMBLY,
SYNCHRONIZER RING, THIRD GEAR
AND NEEDLE ROLLER BEARING
(a) Using a snap ring expander, remove the snap ring.
(b) Using a press, remove the hub sleeve No.2, the syn–
chronizer ring and 3rd gear.
(c) Remove the needle roller bearing.
Component Parts (Output Shaft Assembly)
MT1–41

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