Oil Seal On-Vehicle Replacement - Toyota Hilux Surf 1993 Owner's Manual

SUSPENSION AND AXLE –
ON–VEHICLE REPLACEMENT OF OIL SEAL
1. DISCONNECT PROPELLER SHAFT FROM DIFFERENTIAL
(a) Place matchmarks on the flanges.
(b) Remove the four bolts and nuts.
2. REMOVE COMPANION FLANGE
(See step 7 on page SA–138)
3. REMOVE OIL SEAL AND OIL SLINGER
(a) Using SST, remove the oil sea! from the housing.
SST 09308–10010
(b) Remove the oil slinger.
4. REMOVE FRONT BEARING AND BEARING SPACER
(See step 9 on page SA–138)
5. INSTALL NEW BEARING SPACER AND FRONT BEARING
(See step 12 on page SA–149)
6. INSTALL OIL SLINGER AND NEW OIL SEAL
(a) Install the oil slinger facing as shown.
(b) Using SST, drive in a new oil seal as shown.
SST 09554–30011
Oil seal drive in depth:
7.5 in. 1.5 mm (0.059 in.)
8 in. 1.0 mm (0.039 in.)
(c) Apply MP grease to the oil seal lip.
7. INSTALL COMPANION FLANGE
(See step 14 on page SA–149)
8. ADJUST DRIVE PINION BEARING PRELOAD
(See step 15 on page SA–150)
9. STAKE DRIVE PINION NUT
10. CONNECT PROPELLER SHAFT FLANGE TO COMPAN-
ION FLANGE
(a) Align the matchmarks on the flanges and connect
the flanges with four bolts and nuts.
(b) Torque the four bolts and nuts.
Torque: 4WD 3VZ–E [MT]
Ex.
Differential
76 N–m (780 kgf–cm, 56 ft–lbf)
4WD 3VZ–E [MT]
74 N–m (750 kgf–cm, 54 ft–lbf)
SA–135