Toyota Hilux Surf 1993 Owner's Manual page 169

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MT2–32
MANUAL TRANSMISSION
6. INSPECT SECOND GEAR THRUST CLEARANCE
Using a feeler gauge, measure the 2nd gear thrust
clearance.
Standard clearance:
0.10–0.25 mm (0.0039–0.0098 in.)
7. INSTALL LOCKING BALL AND FIRST GEAR AS–
SEMBLY
(a) Install the locking ball in the shaft.
(b) Apply gear oil to the bearing.
(c) Assembly the 1 st gear, synchronizer ring, needle roller
bearing and bearing inner race.
(d) Install the assembly on the output shaft with the
synchronizer ring slots aligned with the shifting keys
and turn the inner race to align it with the locking ball.
8. INSTALL OUTPUT SHAFT CENTER BEARING
Using SST and a press, install the bearing on the
output shaft with the outer race snap ring groove
toward the rear.
HINT: Hold the 1 st gear inner race to prevent it frorn
falling.
SST 09506 –35010
9. INSPECT FIRST GEAR THRUST CLEARANCE
Using a feeler gauge, measure the 1st gear thrust
clearance.
Standard clearance:
0.10–0.25 mm (0.0039–0.0098 in.)
OUTPUT SHAFT

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