Gear Housing (2Wd) Disassembly - Toyota Hilux Surf 1993 Owner's Manual

SR–68
STEERING – Power Steering (Gear Housing)
DISASSEMBLY OF GEAR HOUSING
(See page SR–67)
1. MOUNT HOUSING ON STAND
Mount the gear housing on SST and clamp SST in a vise.
SST 09630–00012 (09631–00140)
2. (w/PPS)
REMOVE SOLENOID VALVE
(a) Remove the two bolts and solenoid valve.
(b) Remove the 0–rings.
3. REMOVE END COVER
(a) Remove the adjusting screw lock nut.
(b) Remove the four bolts.
(c) Screw in the adjusting screw until the cover comes
off.
4. REMOVE CROSS SHAFT
Using a plastic hammer, tap on the cross shaft end and
pull out the shaft.
5. REMOVE PLUNGER GUIDE NUT
(a) Using SST, remove the plunger guide nut.
SST 09043–38100
(b) Remove the spring, plunger and plunger guide.
(c) Remove the 0–ring.
6. REMOVE WORM GEAR VALVE BODY ASSEMBLY
(a) Remove the four cap bolts from the housing.
(b) Using SST, turn the worm shaft clockwise with
holding the power piston nut by your finger so it
cannot move.
SST 09616–00010