Differential Disassembly - Toyota Hilux Surf 1993 Owner's Manual

SUSPENSION AND AXLE –
DISASSEMBLY OF DIFFERENTIAL
1. REMOVE DIFFERENTIAL COVER
Remove the eight bolts and tap off the cover with a
plastic–faced hammer.
2. CHECK SIDE GEAR BACKLASH
Measure the side gear backlash while holding one pinion
gear toward the case.
Standard backlash: 0.05 – 0.20 mm
If the backlash is out of specification, install the correct
thrust washers. (See page
3. REMOVE SIDE GEAR SHAFTS
Using SST, remove the side gear shafts from the differ–
ential.
SST 09910–00015 .
(09911–00011, 09912–00010, 09914–00011)
4. REMOVE DIFFERENTIAL TUBE
Remove the four bolts and tap off the cover with a
plastic–faced hammer.
5. REMOVE SIDE GEAR SHAFT OIL SEALS
Using SST, remove the oil seals.
SST 09308–00010
Front Differential (Disassembly and Assembly of
Differential w/o A D D )
(0.0020 – 0.0079 in.)
SA–71
SA–67
)